Pneumatic rubber tire with adherent polyurethane sidewall

Claim 2

A pneumatic rubber tire, having a ground contacting tread portion, spaced beads, and inner-connecting sidewall portions extending radially from said tread portion to said spaced beads and an inner, reinforcing carcass portion extending from bead to bead, at least one of said sidewalls having an adherent outer surface of a polyurethane inlay laminate thereon characterized in that said adherent inlay is provided by applying, as a hot melt, a polymer blend comprised of 100 parts by weight thermoplastic polyurethane, and, about 10 to about 150 parts by weight of an uncured halobutyl rubber, where said polymer blend also contains about 10 to about 150 parts by weight inert fillers and pigments, into a groove in the outer surface of a sidewall of a cured rubber tire and where the said polymer blend, at about 25° C., has a 100 percent modulus in the range of about 100 to about 600 psi and within about 25 percent of the 100 percent modulus of the cured rubber of the sidewall to which it is adhered at 25° C.

Claim 3

The pneumatic tire of claim 1, where the polymer blend is applied to the surface of a cured rubber tire sidewall groove by the stepwise method which comprises the steps of (A) buffing the tire sidewall groove to abrade away a portion of the rubber, to roughen the rubber surface and to remove any residual release agents and oils from the surface of cured rubber tire, (B) removing the buffing dust, (C) optionally, cleaning the groove surface with a solvent to remove residual mold release agents and/or oils, if this had not already been accomplished by the preceding buffing operation, (D) treating the buffed surface with chlorine water containing about 0.5 to about 2 weight percent free chlorine and drying the treated rubber, (E) optionally, applying an adhesive of a solvent solution of a thermoplastic polyurethane to the groove surface, (F) heating the rubber surface of the groove to a temperature in the range of about 80° C. to about 120° C. to dry the adhesive solution, if applied, and to prepare the groove for the next step, (G) while maintaining the temperature of the rubber surface of the groove at a temperature in the range of about 80° C. to about 120° C., applying a hot melt thermoplastic polyurethane to form an inlay therein having a thickness in the range of about 30 to about 60 mils and (H) cooling the composite.

Claim 4

The pneumatic tire of claim 2 where said thermoplastic polyurethane is prepared by reacting a mixture of an organic diisocyanate, polymeric polyether or polyester polyol and, optionally, saturated, acyclic, hydroxyl terminated hydrocarbon diol having 2 to 8 carbon atoms, with a ratio of total hydroxyl groups of the polymeric polyol and hydrocarbon diol to the NCO groups of the diisocyanate being in the range of about 0.95/1 to about 1.06/1.

Claim 5

The pneumatic tire of claim 3 where said halobutyl rubber is selected from chlorobutyl and bromobutyl rubber.

Claim 6

The pneumatic tire of claim 4 where, for said thermoplastic polyurethane inlay and optional adhesive, said polyurethane is prepared by reacting a mixture of (A) a diisocyanate selected from at least one of isophorone diisocyanate and 4,4'-dicyclohexylmethane diisocyanate, (B) a polymeric polyester polyol having a molecular weight in the range of about 1000 to about 4000 prepared by (i) the reaction of a dicarboxylic acid selected from at least one of adipic acid and azelaic acid with a a saturated hydrocarbon diol selected from at least one of ethylene glycol, 1,3-propane diol, 1,4-butane diol, 1,5-pentane diol, 1,6-hexane diol, 1,7-heptane diol and 1,8-octane diol or (ii) the reaction of Γ-caprolactone with a small amount of diethylene glycol initiator and (C) about 0.4 to about 0.6 mole of hydroxyl terminated hydrocarbon diol, per mole of polymeric polyester polyol, selected from at least one of ethylene glycol, 1,3-propane diol, 1,4-butane diol, 1,5-pentane diol, 1,6-hexane diol, 1,7-heptane diol and 1,8-octane diol; where the ratio of the total of the hydroxyl groups of the polymeric polyester polyol and hydrocarbon diol to the NCO groups of the diisocyanate is in the range of about 0.97/1 to about 1.03/1.

Claim 7

The pneumatic tire of claim 5 where, when said optional polyurethane adhesive is used, the polyurethane itself is modified by mixing with the adhesive solution about 0.5 to about 2.5 weight percent, based upon the polyurethane of an isocyanate polymer having an isocyanate functionality in the range of about 2.1 to about 2.5 derived from the polymerization of a diisocyanate.

Claim 8

The pneumatic tire of claim 6 where, in said optional polyurethane adhesive, said adhesive is modified by adding to its solution a polymer of a diisocyanate selected from at least one of 2,4- and/or 2,6-toluene diisocyanate, 4,4'-diphenyl methane diisocyanate, 4,4'-dicyclohexylmethane diisocyanate and isophorone diisocyanate.

Claim 9

The pneumatic tire of claim 5 where said polyurethane has been extended by the addition of a small amount of a chain extender selected from at least one of 4,4'-diaminodiphenylsulfone and diglycolamine.

Claim 10

The pneumatic tire of claim 2 where the polymer blend contains about 20 to about 110 parts by weight inert filler and pigments and where said chlorine water treatment is optional.