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US4181784A Expired / Lapsed US ⏱️ 0.0 years remaining

High solids coating composition adapted for use as automotive topcoat--#1

Assignee: EIDP Inc
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Filing: 1978-09-22
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Granted: 1980-01-01
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Expires: 1998-09-22
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Abstract

Abstract A fast curing, high solids coating composition that is adapted for use as an automotive topcoat and which upon curing forms a hard, glossy, durable coating exhibiting excellent resistance to solvents and water. The coating composition contains greater than about 60 percent by weight of nonvolatile solids and, exclusive of pigments, solvents and other nonreactive components, consists essentially of: (A) a copolymer bearing pendant epoxy functionality, having a number average molecular weight (Mn) of between about 1500 and about 10,000 and a glass transition temperature (Tg) of between about -25 DEG C. and about 70 DEG C.

Inventors

  • 👤 Mohinder S. Chattha
  • 👤 Elaine C. S. Beckwith
  • 👤 Henk VAN Oene

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:17
CPC Classifications
C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/10; C08; C08G; C08G59/00; C08G59/18; C08G59/20; C08G59/32; C08G59/3209; C08G59/40; C08G59/4007; C08G59/4071; C09D5/00; C09D5/38; C08L; C08L61/00; C08L61/20; Y; Y10; Y10S; Y10S525/00; Y10S525/913

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 269 words
A thermosetting coating composition adapted for low temperature bake applications which contains greater than about 60 percent by weight of nonvolatile solids, and which exclusive of pigments, solvents and other nonreactive components, consists essentially of: (A) a copolymer bearing pendant epoxy functionality, having a number average molecular weight (M n ) of between about 1500 and about 10,000 and a glass transition temperature (Tg) of between about -25° C. and about 70° C., said copolymer consisting of between about 10 and about 30 weight percent of monoethylenically unsaturated monomers bearing glycidyl functionality and between about 90 and about 70 weight percent of other monoethylenically unsaturated monomers; (B) at least one organophosphate ester having the formula: ##STR3## wherein n=1 to 2 and R is selected from the alkyl, cycloalkyl or aryl groups; (C) an amine-aldehyde crosslinking agent; and (D) up to 45 weight percent based on the total weight of (A), (B), (C), and (D) of a hydroxy functional additive having a number average molecular weight (M n ) of between about 150 and about 6,000, said organophosphate ester being included in said composition in an amount sufficient to provide between about 0.67 and about 1.4 equivalents of acid functionality for each equivalent of pendant epoxy functionality on said copolymer and said amine-aldehyde crosslinking agent being included in said composition in an amount sufficient to provide at least about 0.67 equivalents of nitrogen crosslinking functionality for each equivalent of hydroxy functionality included in said composition either as a hydroxyl group on said hydroxy functional additive or as a result of esterification of said copolymer during cure of said coating composition.
Claim 2
Dependent Claim 269 words
A thermosetting coating composition adapted for low temperature bake applications which contains greater than about 60 percent by weight of nonvolatile solids, and which exclusive of pigments, solvents and other nonreactive components, consists essentially of: (A) a copolymer bearing pendant epoxy functionality, having a number average molecular weight (M n ) of between about 1500 and about 10,000 and a glass transition temperature (Tg) of between about -25° C. and about 70° C., said copolymer consisting of between about 10 and about 30 weight percent of monoethylenically unsaturated monomers bearing glycidyl functionality and between about 90 and about 70 weight percent of other monoethylenically unsaturated monomers; (B) at least one organophosphate ester having the formula: ##STR3## wherein n=1 to 2 and R is selected from the alkyl, cycloalkyl or aryl groups; (C) an amine-aldehyde crosslinking agent; and (D) up to 45 weight percent based on the total weight of (A), (B), (C), and (D) of a hydroxy functional additive having a number average molecular weight (M n ) of between about 150 and about 6,000, said organophosphate ester being included in said composition in an amount sufficient to provide between about 0.67 and about 1.4 equivalents of acid functionality for each equivalent of pendant epoxy functionality on said copolymer and said amine-aldehyde crosslinking agent being included in said composition in an amount sufficient to provide at least about 0.67 equivalents of nitrogen crosslinking functionality for each equivalent of hydroxy functionality included in said composition either as a hydroxyl group on said hydroxy functional additive or as a result of esterification of said copolymer during cure of said coating composition.
Claim 3
Dependent Claim 23 words
A composition in accordance with claim 1, wherein said monoethylenically unsaturated monomers bearing glycidyl functionality are selected from glycidyl esters and glycidyl ethers.
Claim 4
Dependent Claim 25 words
A composition in accordance with claim 2, wherein said monoethylenically unsaturated monomers bearing glycidyl functionality are selected from glycidyl esters of monoethylenically unsaturated carboxylic acids.
Claim 5
Dependent Claim 33 words
A composition in accordance with claim 1, wherein said other monoethylenically unsaturated monomers are selected from the group consisting of acrylates, other vinyl monomers, and mixtures of said acrylates and other vinyl monomers.
Claim 6
Dependent Claim 42 words
A composition in accordance with claim 4, wherein said acrylate monomers comprise at least about 50 weight percent of the total monomers in said copolymer and are selected from esters of C 1 -C 12 monohydric alcohols and acrylic or methacrylic acids.
Claim 7
Dependent Claim 15 words
A composition in accordance with claim 1, wherein said organophosphate ester comprises an alkyl monoester.
Claim 8
Dependent Claim 27 words
A composition in accordance with claim 6, wherein the alkyl group of said organophosphate monoester is a primary straight chain radical containing 2 to 6 carbon atoms.
Claim 9
Dependent Claim 14 words
A composition in accordance with claim 1, wherein said organophosphate ester is alkyl diester.
Claim 10
Dependent Claim 29 words
A composition in accordance with claim 8, wherein at least one alkyl group of said organophosphate diester is a primary straight chain radical containing 2 to 6 carbon atoms.
Claim 11
Dependent Claim 19 words
A composition in accordance with claim 1, wherein said organophosphate ester is a mixture of alkyl mono- and diesters.
Claim 12
Dependent Claim 29 words
A composition in accordance with claim 10, wherein at least one alkyl group of said organophosphate ester is a primary straight chain radical containing 2 to 6 carbon atoms.
Claim 13
Dependent Claim 98 words
A composition in accordance with claim 1, wherein said amine-aldehyde crosslinking agent is selected from the group consisting of condensation products of formaldehyde with melamine, substituted melamine, urea, benzoguanamine and substituted benzoguanamine, and mixtures of said condensation products, and is included in an amount sufficient to provide between about 0.75 and about 3.75 equivalents of nitrogen crosslinking functionality for each equivalent of hydroxy functionality included in said composition, either as a hydroxyl group on said hydroxy functional additive, or as a result of esterification of said pendant epoxy functionality of said copolymer during cure of said coating composition.
Claim 14
Dependent Claim 79 words
A composition in accordance with claim 1, wherein said hydroxy functional additive is a polyol selected from the group consisting of (i) hydroxy functional polyesters, (ii) hydroxy functional polyethers, (iii) hydroxy functional oligoesters, (iv) monomeric polyols, (v) hydroxy functional copolymers formed from monoethylenically unsaturated monomers, one or more of which bears hydroxy functionality and which is included in said copolymer in amounts ranging from about 2.5 to about 30 weight percent of said copolymer, and (vi) mixtures of (i)-(v).
Claim 15
Dependent Claim 42 words
A composition in accordance with claim 1, wherein said organophosphate ester is included in said composition in an amount sufficient to provide between about 0.8 and about 1 equivalents of acid functionality for each equivalent of pendant epoxy functionality on said copolymer.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-31 1983-07-02 1984-01-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-31 1987-07-02 1988-01-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-31 1991-07-02 1992-01-01 $7700.00 Window Closed / Lapsed

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