US4027066A
Expired / Lapsed
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Thermosetting powder coating composition of an acrylic polymer, dodecanedioic acid, cellulose acetate butyrate and a cross-linking agent
Assignee: EIDP Inc
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Filing: 1975-12-01
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Granted: 1977-05-31
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Expires: 1995-12-01
Abstract
Abstract A thermosetting polymer powder coating composition comprising finely divided powder particles that have a diameter of about 1-100 microns wherein the powder particles are a blend of A. an acrylic polymer of glycidyl methacrylate, an alkyl methacrylate or an alkyl acrylate having 1-12 carbon atoms in the alkyl groups, B. dodecanedioic acid, C. low viscosity cellulose acetate butyrate, D. an alkylated melamine formaldehyde crosslinking agent, and E. a blocked acid catalyst; The powder coating composition is particularly useful as an exterior finish for automobile and truck bodies.
Inventors
- 👤 Claus Victorius
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-27 03:00
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/42; C08G59/4207; C08K; C08K5/00; C08K5/04; C08K5/09; C08L; C08L33/00; C08L33/04; C08L33/06; C08L61/00; C08L61/20; C08L61/26; C08L61/28; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/062; C09D133/068; C08L1/00; C08L1/08; C08L1/10; C08L1/14; C08L61/32; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/254; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/265; Y10T428/29; Y10T428/2982; Y10T428/31504; Y10T428/31511; Y10T428/31529; Y10T428/31678; Y10T428/31688; Y10T428/31692; Y10T428/31699
Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
210 words
A thermosetting polymer powder coating composition comprising finely divided particles having a particle size of about 1-100 microns; wherein the particles are an intimately mixed blend of constituents consisting essentially of about (A) 55-85% by weight of an acrylic polymer consisting essentially of (1) about 5-25% by weight, based on the weight of the acrylic polymer, of glycidyl methacrylate or glycidyl acrylate, (2) about 75-95% by weight, based on the weight of the acrylic polymer, of an alkyl methacrylate or an alkyl acrylate each having 1-12 carbon atoms in the alkyl groups or a mixture of said alkyl methacrylate and said alkyl acrylate; and wherein the acrylic polymer has a weight average molecular weight of 5,000-15,000, and a glass transition temperature of 50°-98° C.; (b) 5-15% by weight of dodecanedioic acid; (C) 5-20% by weight of cellulose acetate butyrate having a viscosity of about 0.005-1.0 seconds measured according to ASTM-D-134356 at 25° C. and a butyryl content of about 25-60%; (D) 2-8% by weight of an alkylated melamine formaldehyde cross-linking agent having 1-4 carbon atoms in the alkyl group; and (E) 0.1-2.0% by weight of a blocked acid catalyst wherein the molar ratio of carboxyl groups of the dodecanedioic acid to epoxy groups of the acrylic polymer is about 0.8-1.5.
Claim 2
Dependent Claim
210 words
A thermosetting polymer powder coating composition comprising finely divided particles having a particle size of about 1-100 microns; wherein the particles are an intimately mixed blend of constituents consisting essentially of about (A) 55-85% by weight of an acrylic polymer consisting essentially of (1) about 5-25% by weight, based on the weight of the acrylic polymer, of glycidyl methacrylate or glycidyl acrylate, (2) about 75-95% by weight, based on the weight of the acrylic polymer, of an alkyl methacrylate or an alkyl acrylate each having 1-12 carbon atoms in the alkyl groups or a mixture of said alkyl methacrylate and said alkyl acrylate; and wherein the acrylic polymer has a weight average molecular weight of 5,000-15,000, and a glass transition temperature of 50°-98° C.; (b) 5-15% by weight of dodecanedioic acid; (C) 5-20% by weight of cellulose acetate butyrate having a viscosity of about 0.005-1.0 seconds measured according to ASTM-D-134356 at 25° C. and a butyryl content of about 25-60%; (D) 2-8% by weight of an alkylated melamine formaldehyde cross-linking agent having 1-4 carbon atoms in the alkyl group; and (E) 0.1-2.0% by weight of a blocked acid catalyst wherein the molar ratio of carboxyl groups of the dodecanedioic acid to epoxy groups of the acrylic polymer is about 0.8-1.5.
Claim 3
Dependent Claim
24 words
The powder coating composition of claim 1 containing in addition about 0.1-60% by weight, based on the weight of the film-forming constituents, of pigment.
Claim 4
Dependent Claim
71 words
The powder coating composition of claim 2 in which the acrylic polymer consists essentially of 40-78% by weight of methyl methacrylate, 12-20% by weight of glycidyl methacrylate and 10-40% by weight of an alkyl acrylate or an alkyl methacrylate each having 2-12 carbon atoms in the alkyl groups and in which the acrylic polymer has a weight average molecular weight of about 8,000-10,000 and a glass transition temperature of 60°-95° C.
Claim 5
Dependent Claim
35 words
The powder coating composition of claim 3 in which the acrylic polymer consists essentially of 42-58% by weight of methyl methacrylate, 12-18% by weight of a glycidyl methacrylate; and 30-40% by weight of butyl methacrylate.
Claim 6
Dependent Claim
33 words
The powder coating composition of claim 3 in which the cellulose acetate butyrate has a butyryl content of 50-60% and a viscosity of about 0.01-0.20 seconds measured at 25° C. according to ASTM-D-1343-56.
Claim 7
Dependent Claim
16 words
The powder coating composition of claim 3 in which the alkylated melamine formaldehyde resin is hexa(methoxymethyl)melamine.
Claim 8
Dependent Claim
23 words
The powder coating composition of claim 3 in which the acid catalyst is a blocked paratoluene sulfonic acid blocked with an epoxy constituent.
Claim 9
Dependent Claim
27 words
The powder coating composition of claim 7 in which the paratoluene sulfonic acid catalyst is blocked with a low molecular weight epoxy constitutent of the formula ##STR2##
Claim 10
Dependent Claim
107 words
The thermosetting acrylic polymer powder coating composition of claim 2 comprising finely divided particles having a particle size of 10-75 microns; wherein the powder particles are an intimately mixed blend of constituents consisting essentially of (A) an acrylic polymer consisting essentially of (1) 42-58% by weight of methyl methacrylate, (2) 12-18% by weight of glycidyl methacrylate, (3) 30-40% by weight of butyl methacrylate, (B) 1,12 dodecanedioic acid (C) cellulose acetate butyrate having a butyryl content of 50-60% and a viscosity of 0.01-0.20 seconds measured at 25° C. according to ASTM-D-1343-56, (d) hexa(methoxymethyl) melamine, (E) paratoluene sulfonic acid catalyst blocked with an epoxy resin of the formula ##STR3##
Claim 11
Dependent Claim
130 words
The thermosetting acrylic polymer powder coating composition of claim 1 comprising finely divided particles having a particle size of 10-75 microns; wherein the powder particles are an intimately mixed blend of constituents consisting essentially of (A) 55-77.9% by weight of an acrylic polymer consisting essentially of (1) 82-88% by weight of methyl methacrylate, (2) 12-18% by weight of glycidyl methacrylate, (B) 5-15% by weight of 1,12 dodecanedioic acid C. 5-20% by weight of cellulose acetate butyrate having a butyryl content of 50-60% and a viscosity of 0.01-0.20 seconds measured at 25° C. according to ASTM-D-1343-56, (d) 4-8% by weight of hexa(methoxymethyl) melamine, (E) 0.1-2.0% by weight of paratoluene sulfonic acid catalyst blocked with an epoxy resin of the formula ##STR4## (F) 8-16% by weight of a hydroxy functional polyester plasticizer.
Claim 12
Dependent Claim
23 words
A metal substrate coated with a smooth, even coalesced layer about 0.5-6 mils in thickness of the powder coating composition of claim 1.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-05-30 | 1980-11-29 | 1981-05-31 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-05-30 | 1984-11-29 | 1985-05-31 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-05-30 | 1988-11-29 | 1989-05-31 | $7700.00 | Window Closed / Lapsed |