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US4181780A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermoplastic ionomer foams

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1979-01-05
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Granted: 1980-01-01
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Expires: 1999-01-05
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Abstract

Abstract This invention relates to a novel elastomeric foamed material which has been found to exhibit a variety of unusual and desirable features both in its physcial properties and in its process of manufacture. These foamed compositions of a lightly sulfonated elastomeric gum contain a non-volatile polar plasticizer and preferably extenders such as oil and fillers. These elastomer foams exhibit an unusal profile of physical properties including extremely rapid production, melt reprocessability of fabricated articles, a novel memory characteristic, and high temperature reshaping of foamed objects while maintaining a good foam structure. These novel foams can be manufactured with relatively uniform cell structures and with small cell sizes at foam densities from near bulk density to less than 0.1g/cc.

Inventors

  • 👤 Douglas Brenner
  • 👤 Robert D. Lundberg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 07:22
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0066; C08J9/0014; C08J9/04; C08J9/06; C08J2323/00; C08J2323/26; C08J2323/32; Y; Y10; Y10S; Y10S521/00; Y10S521/905

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 115 words
A foamed article comprising: (a) a neutralized sulfonated elastomeric polymer, said sulfonated elastomeric polymer being formed from an EPDM terpolymer, said sulfonated elastomeric polymer having about 10 to about 100 meq. neutralized sulfonate groups/100 gl of said sulfonated elastomeric polymer; (b) at least 8 parts by weight of a solid non-volatile preferential plasticizer per 100 parts of said neutralized sulfonated elastomeric polymer, said preferential plasticizer plasticizing the sulfonate groups, said preferential plasticizer being selected from the group consisting of fatty acids having about 12 to about 40 carbon atoms, metallic salts of said fatty acids, amides, ureas, amines and thioureas, said article having a density of about 2 to about 50 pounds per cubic foot.
Claim 2
Dependent Claim 115 words
A foamed article comprising: (a) a neutralized sulfonated elastomeric polymer, said sulfonated elastomeric polymer being formed from an EPDM terpolymer, said sulfonated elastomeric polymer having about 10 to about 100 meq. neutralized sulfonate groups/100 gl of said sulfonated elastomeric polymer; (b) at least 8 parts by weight of a solid non-volatile preferential plasticizer per 100 parts of said neutralized sulfonated elastomeric polymer, said preferential plasticizer plasticizing the sulfonate groups, said preferential plasticizer being selected from the group consisting of fatty acids having about 12 to about 40 carbon atoms, metallic salts of said fatty acids, amides, ureas, amines and thioureas, said article having a density of about 2 to about 50 pounds per cubic foot.
Claim 3
Dependent Claim 12 words
An article according to claim 1, wherein said plastizier is zinc stearate.
Claim 4
Dependent Claim 12 words
An article according to claim 1, wherein said plasticizer is an amide.
Claim 5
Dependent Claim 12 words
An article according to claim 1, wherein said plasticizer is an amine.
Claim 6
Dependent Claim 12 words
An article according to claim 1, wherein said plasticizer is an urea.
Claim 7
Dependent Claim 12 words
An article according to claim 1, wherein said plasticizer is a thiourea.
Claim 8
Dependent Claim 21 words
An article according to claim 1, wherein said plasticizier is a fatty acid having about 12 to about 40 carbon atoms.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-31 1983-07-02 1984-01-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-31 1987-07-02 1988-01-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-31 1991-07-02 1992-01-01 $7700.00 Window Closed / Lapsed

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