Desulfurization of hot reducing gas

Claim 2

In a process for desulfurizing hot reducing gas by contacting said gas with a desulfurizing agent, then regenerating the spent desulfurizing agent, and then reusing the regenerated desulfurizing agent for desulfurizing hot reducing gas, the improvement wherein the desulfurizing agent comprises a bed of sintered porous pellets comprising more than about 50% by weight manganese oxide and less than about 50% by weight of a nonreactive porous metal oxide wherein said pellets were sintered at a temperature between about 1000° C. and about 1400° C., and wherein the spent desulfurizing agent is regenerated by contacting said bed with an oxidizing gaseous atmosphere and wherein the temperature of the bed is maintained between about 500° C. and about 1300° C. in the desulfurization step and the regeneration step.

Claim 3

Process as in claim 1 wherein said pellets have an average diameter of between about 5 and about 15 mm and wherein the pellets comprise finely divided manganese dioxide particles having an average diameter of less than about 1 mm.

Claim 4

Process as in claim 1 wherein said pellets have a compression strength of at least about 10 pounds and a porosity of at least about 10% of the volume of the pellets.

Claim 5

Process as in claim 3 wherein said metal oxide is in the form of finely divided particles and is at least one member selected from the group consisting of zirconium oxide, chromic oxide and aluminum oxide.

Claim 6

Process as in claim 3 wherein said hot reducing gas comprises hydrogen, carbon monoxide and hydrogen sulfide.

Claim 7

Process as in claim 5 wherein said hot reducing gas comprises hydrogen, water vapor, hydrogen sulfide, carbon monoxide, carbon dioxide, carbon oxysulfide and sulfur vapor.

Claim 8

Process as in claim 3 wherein said oxidizing gaseous atmosphere comprises oxygen, carbon dioxide, water vapor or mixtures thereof and a non-reactive carrier gas.

Claim 9

Process as in claim 7 wherein said carrier gas is nitrogen, sulfur dioxide, an inert gas or mixtures thereof.

Claim 10

Process as in claim 3 wherein said bed of manganese oxide pellets is a fixed or moving packed bed.

Claim 11

Process as in claim 9 wherein said packed bed has a diameter of between about 1 and about 20 feet and a height of between about 1 and about 30 feet.

Claim 12

Process as in claim 3 wherein said hot reducing gas comprises about 70% by volume hydrogen, about 20 to 25% by volume carbon monoxide, and between about 0.5 and about 4% hydrogen sulfide.

Claim 13

Process as in claim 9 wherein said hot reducing gas is at a temperature between about 700° and about 1000° C.

Claim 14

Process as in claim 1 wherein said hot reducing gas at the end of the desulfurization process has a sulfur content down to the equilibrium value of the equilibrated gas with manganese oxide for the temperature in the bed of porous pellets.

Claim 15

Process as in claim 13 wherein the hydrogen sulfide content of said hot reducing gas is reduced to less than about 200 ppm.

Claim 16

Process as in claim 3 wherein said desulfurizing agent is regenerated and reused in the process of claim 1 at least six times.

Claim 17

A process for desulfurizing hot reducing gas containing hydrogen sulfide by intimately contacting the gas with a desulfurizing agent comprising a fixed bed of sintered, pellets, said bed having a temperature between about 500° C. and about 1300° C. comprising more than about 50% by weight manganese oxide and less than about 50% by weight of a nonreactive porous metal oxide wherein said pellets were sintered at a temperature between about 1000° C. and about 1400° C., then regenerating the spent desulfurizing agent by contacting the bed with a gaseous oxidizing atmosphere of such composition and under such conditions to maintain the temperature of the bed between about 500° C. and 1300° C., then reducing the manganese oxide pellets and then reusing the regenerated, reduced desulfurizing agent under the above-mentioned conditions for desulfurizing hot reducing gas.

Claim 18

A process for desulfurizing hot reducing gas containing hydrogen sulfide by intimately contacting the gas with a desulfurizing agent comprising a fixed bed of sintered, pellets, said bed having a temperature between about 500° C. and about 1300° C. comprising more than about 50% by weight manganese oxide and less than about 50% by weight of a nonreactive porous metal oxide wherein said pellets were sintered at a temperature between about 1000° C. and about 1400° C., then regenerating the spent desulfurizing agent by contacting the bed with a gaseous oxidizing atmosphere of such composition and under such conditions to maintain the temperature of the bed between about 500° C. and 1300° C., then reducing the manganese oxide pellets and then reusing the regenerated, reduced desulfurizing agent under the above-mentioned conditions for desulfurizing hot reducing gas.

Claim 19

Process as in claim 16 wherein said pellets comprise a porous sintered reaction product of manganese oxide and a non-reactive, porous oxide selected from the group consisting of zirconium oxide, chromic oxide and aluminum oxide.

Claim 20

Process as in claim 17 wherein the pellets have sufficient strength to be used in the fixed bed of this process without serious deterioration and wherein the pellets have sufficient porosity to maintain good reactivity in the desulfurization and regeneration steps.

Claim 21

Process as in claim 16 wherein said pellets have an average diameter of 7 to 9 mm, wherein the said manganese oxide is MnO, wherein said oxidizing atmosphere comprises oxygen and a non-reactive carrier gas, and wherein said hot reducing gas comprises hydrogen, carbon monoxide, and hydrogen sulfide.

Claim 22

Process as in claim 19 wherein said fixed bed of pellets has an average diameter of between about 1 and about 20 feet and a height of between about 20 and about 30 feet and wherein said hot reducing gas comprises about 70% by volume hydrogen, between about 20 and about 25 percent by volume carbon monoxide, and between about 0.5 and about 4% by volume hydrogen sulfide.

Claim 23

Process as in claim 20 wherein said hydrogen sulfide in said hot reducing gas has been reduced to an amount less than about 200 ppm and wherein said desulfurizing agent is regenerated and reused for desulfurizing hot reducing gas at least six times.

Claim 24

Process as in claim 16 wherein the regenerated manganese oxide pellets are reduced to MnO in a separate step by contacting the bed of pellets with a hot reducing gas.

Claim 25

Process as in claim 16 wherein said hot reducing gas comprises hydrogen, carbon monoxide and carbon dioxide, water vapor, hydrogen sulfide and minor amounts of methane and nitrogen.