Recovery of silver, copper and zinc from partially roasted pyrite concentrate by ferric sulphate leaching

Claim 2

A process for the recovery of silver, copper and zinc from a pyrite concentrate, comprising the steps of: (a) partially roasting the pyrite concentrate to open the pyrite matrix to solution penetration by driving off a portion of the sulphur contained therein; (b) leaching under oxidizing conditions the bulk of the roasted pyrite concentrate to extract the silver, copper and zinc from therein; (c) cooling the oxidation leached pulp and recovering the elemental sulphur generated during the leaching; (d) heating the elemental sulphur pellets to recover silver and the portion of the copper and zinc contained therein; (e) subjecting the solution resulting from the oxidation leach, containing the copper and zinc metals to a reduction leach stage wherein ferric ions contained therein are reduced to ferrous ions; and (f) introducing the reduced solution from said reduction stage to a metal recovery stage wherein the copper and zinc are recovered therefrom.

Claim 3

The process of claim 1 wherein said pyrite concentrate is roasted until about 45% to about 80% of the sulphur contained therein is driven off.

Claim 4

The process of claim 2 wherein the pyrite concentrate is roasted at a temperature of from about 550° C. to about 700° C.

Claim 5

The process of claim 1 wherein the pyrite concentrate is leached using a ferric sulphate solution at a temperature of from about 150° C. to about 200° C.

Claim 6

The process of claim 4 wherein the temperature within the leach stage is from 175° C. to 185° C.

Claim 7

The process of claim 5 wherein the oxygen partial pressure within the oxidation leaching stage is about 150 psia.

Claim 8

The process of claim 5 wherein the pulp density within the oxidation leaching stage is from about 100 grams to about 400 grams of roasted pyrite per 600 ml of leaching solution.

Claim 9

The process of claim 4 wherein the oxygen partial pressure within the oxidation leach stage is over 120 psia.

Claim 10

The process of claim 1 wherein the reduction stage comprises contacting the oxidation leach solution with a small amount of freshly roasted pyrite concentrate at a temperature of from about 22° C. to about 119° C. at an oxygen partial pressure of zero.

Claim 11

The process of claim 9 which further comprises flocculating and filtering the product from the reduction stage in a solid-liquid separation stage to produce a filter cake and filtrate, said filter cake being recycled to said oxidation leach stage to recover any residual copper, zinc, silver or sulphur contained therein and said filtrate being processed to recover the metal values therein.

Claim 12

The process of claim 10 wherein the stripped solution from the metal recovery stage is recycled to said oxidation leaching stage.

Claim 13

A process for the recovery of silver, copper and zinc from a pyrite concentrate, comprising the steps of: (a) partially roasting the pyrite concentrate at a temperature of from about 550° C. to about 700° C. until about 45% to 50% of the sulphur contained therein is driven off; (b) introducing the majority of the partially roasted pyrite to an oxidation leach stage to extract the silver, copper and zinc values contained therein, said leaching being accomplished using a ferric sulphate solution at a temperature of about 175° C. to about 185° C. and the oxygen partial pressure within said leaching stage being about 150psia; (c) cooling the oxidation leached pulp by flashing and recovering the elemental sulphur pellets generated during the oxidation stage; (d) heating the elemental sulphur pellets to about 150° C., and thereafter filtering said sulphur and recovering silver and the portion of the copper and zinc in sulphur as a filter cake, and recycling the elemental sulphur filtrate to the roasting stage for SO 2 production; (e) subjecting the oxidation leached solution, containing the copper and zinc to a reduction leach stage, said reduction leach stage comprising contacting the oxidation leached solution with a small amount of freshly roasted pyrite concentrate at a temperature of from about 22° C. to about 119° C. and maintaining the oxygen partial pressure within said reduction stage at zero; (f) introducing the reduced solution from said reduction stage to a solid-liquid separation stage wherein said solution is flocculated and filtered to produce a filter cake and filtrate; (g) processing the filtrate from said solid-liquid separation stage to recover copper and zinc and; (h) recycling said filter cake from said solid-liquid separation stage to the oxidation leach stage to recover any residual copper and zinc contained therein.

Claim 14

A process for the recovery of silver, copper and zinc from a pyrite concentrate, comprising the steps of: (a) partially roasting the pyrite concentrate at a temperature of from about 550° C. to about 700° C. until about 45% to 50% of the sulphur contained therein is driven off; (b) introducing the majority of the partially roasted pyrite to an oxidation leach stage to extract the silver, copper and zinc values contained therein, said leaching being accomplished using a ferric sulphate solution at a temperature of about 175° C. to about 185° C. and the oxygen partial pressure within said leaching stage being about 150psia; (c) cooling the oxidation leached pulp by flashing and recovering the elemental sulphur pellets generated during the oxidation stage; (d) heating the elemental sulphur pellets to about 150° C., and thereafter filtering said sulphur and recovering silver and the portion of the copper and zinc in sulphur as a filter cake, and recycling the elemental sulphur filtrate to the roasting stage for SO 2 production; (e) subjecting the oxidation leached solution, containing the copper and zinc to a reduction leach stage, said reduction leach stage comprising contacting the oxidation leached solution with a small amount of freshly roasted pyrite concentrate at a temperature of from about 22° C. to about 119° C. and maintaining the oxygen partial pressure within said reduction stage at zero; (f) introducing the reduced solution from said reduction stage to a solid-liquid separation stage wherein said solution is flocculated and filtered to produce a filter cake and filtrate; (g) processing the filtrate from said solid-liquid separation stage to recover copper and zinc and; (h) recycling said filter cake from said solid-liquid separation stage to the oxidation leach stage to recover any residual copper and zinc contained therein.

Claim 15

The process of claim 12 wherein the copper contained in the filtrate produced by the solid-liquid separation stage is recovered by precipitation.

Claim 16

The process of claim 12 wherein the zinc contained in the filtrate produced by the solid-liquid separation stage is recovered by solvent extraction and electrowinning.