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US4177066A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for the removal of impurities from molten metal

Assignee: First Union National Bank of North Carolina
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Filing: 1979-02-21
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Granted: 1979-12-04
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Expires: 1999-02-21
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Abstract

Abstract The disclosure teaches an improved design for a swirling tank reactor for use in the degassing and filtration of molten metal. The swirling tank reactor has a larger first cylindrical section and a second smaller cylindrical or converging conical section located beneath said first cylindrical section. Conical shaped fluxing gas inlet nozzles are provided in the walls of both the first and second sections so as to maximize fluxing gas bubble dispersion.

Inventors

  • 👤 Joseph A. Clumpner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 12:42
CPC Classifications
C; C22; C22B; C22B21/00; C22B21/06; C22B21/066; C21; C21C; C21C7/00; C21C7/04; C21C7/072; C22B9/00; C22B9/05

Claims Analysis

Total Claims: 32
Claim 1
Independent Claim 172 words
An improved apparatus for use in the degassing of molten metal which comprises: chamber means having an elongated side wall portion and a central axis; inlet means at a first height for introducing said molten metal into said chamber; outlet means at a second height below said first height for removing said molten metal from said chamber; at least two fluxing gas inlet means located below said first height for introducing said fluxing gas into said chamber, said first fluxing gas inlet means being located at a first radial distance from said central axis of said chamber means and said second fluxing gas inlet means being located at a second radial distance from said central axis of said chamber means; and wherein said molten metal inlet means is located with respect to said side wall portion for tangentially introducing said molten metal into said chamber such that said molten metal swirlingly flows from said molten metal inlet towards said molten metal outlet as said fluxing gas percolates up through said molten metal.
Claim 2
Dependent Claim 172 words
An improved apparatus for use in the degassing of molten metal which comprises: chamber means having an elongated side wall portion and a central axis; inlet means at a first height for introducing said molten metal into said chamber; outlet means at a second height below said first height for removing said molten metal from said chamber; at least two fluxing gas inlet means located below said first height for introducing said fluxing gas into said chamber, said first fluxing gas inlet means being located at a first radial distance from said central axis of said chamber means and said second fluxing gas inlet means being located at a second radial distance from said central axis of said chamber means; and wherein said molten metal inlet means is located with respect to said side wall portion for tangentially introducing said molten metal into said chamber such that said molten metal swirlingly flows from said molten metal inlet towards said molten metal outlet as said fluxing gas percolates up through said molten metal.
Claim 3
Dependent Claim 29 words
An apparatus according to claim 1 wherein said elongated side wall portion comprises a first part having a first diameter and a second part located beneath said first part.
Claim 4
Dependent Claim 21 words
An apparatus according to claim 2 wherein said second part is in the form of a downwardly converging side wall portion.
Claim 5
Dependent Claim 24 words
An apparatus according to claim 2 wherein said second part is substantially cylindrical in form and has a diameter smaller than said first diameter.
Claim 6
Dependent Claim 44 words
An apparatus according to claim 3 wherein said first fluxing gas inlet means is located in said first part of said elongated side wall portion and said second fluxing gas inlet means is located in said second part of said elongated side wall portion.
Claim 7
Dependent Claim 36 words
An apparatus according to claim 3 wherein both said first and said second fluxing gas inlet means are located in said second part of said elongated side wall portion at different heights below said first height.
Claim 8
Dependent Claim 44 words
An apparatus according to claim 4 wherein said first fluxing gas inlet means is located in said first part of said elongated side wall portion and said second fluxing gas inlet means is located in said second part of said elongated side wall portion.
Claim 9
Dependent Claim 26 words
An apparatus according to claim 5 wherein each of said first and said second fluxing gas inlet means comprises at least one conical shaped nozzle tip.
Claim 10
Dependent Claim 26 words
An apparatus according to claim 6 wherein each of said first and said second fluxing gas inlet means comprises at least one conical shaped nozzle tip.
Claim 11
Dependent Claim 26 words
An apparatus according to claim 7 wherein each of said first and said second fluxing gas inlet means comprises at least one conical shaped nozzle tip.
Claim 12
Dependent Claim 24 words
An apparatus according to claim 5 wherein each of said first and said second fluxing gas inlet means comprises three conical shaped nozzle tips.
Claim 13
Dependent Claim 24 words
An apparatus according to claim 6 wherein each of said first and said second fluxing gas inlet means comprises three conical shaped nozzle tips.
Claim 14
Dependent Claim 24 words
An apparatus according to claim 7 wherein each of said first and said second fluxing gas inlet means comprises three conical shaped nozzle tips.
Claim 15
Dependent Claim 26 words
An apparatus according to claim 8 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.005 inch to 0.075 inch.
Claim 16
Dependent Claim 26 words
An apparatus according to claim 9 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.005 inch to 0.075 inch.
Claim 17
Dependent Claim 26 words
An apparatus according to claim 10 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.005 inch to 0.075 inch.
Claim 18
Dependent Claim 26 words
An apparatus according to claim 8 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.010 inch to 0.050 inch.
Claim 19
Dependent Claim 26 words
An apparatus according to claim 9 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.010 inch to 0.050 inch.
Claim 20
Dependent Claim 26 words
An apparatus according to claim 10 wherein said at least one nozzle tip has an orifice, said orifice size range from 0.010 inch to 0.050 inch.
Claim 21
Dependent Claim 37 words
An apparatus according to claim 1 wherein said chamber means has inside wall surfaces adapted to support a removable filter-type medium at a fourth height in said chamber above said second height and below said first height.
Claim 22
Dependent Claim 33 words
An apparatus according to claim 20 wherein said filter medium is a ceramic foam filter having an open cell structure characterized by a plurality of interconnected voids surrounded by a web of ceramic.
Claim 23
Dependent Claim 43 words
An apparatus according to claim 21 wherein said ceramic foam filter medium has an air permeability in the range of 400 to 8,000×10 -7 cm 2 , a porosity of 0.80 to 0.95 and a pore size of from 5 to 45 ppi.
Claim 24
Dependent Claim 37 words
An apparatus according to claim 5 wherein said chamber means has inside wall surfaces adapted to support a removable filter-type medium at a fourth height in said chamber above said second height and below said first height.
Claim 25
Dependent Claim 33 words
An apparatus according to claim 23 wherein said filter medium is a ceramic foam filter having an open cell structure characterized by a plurality of interconnected voids surrounded by a web of ceramic.
Claim 26
Dependent Claim 43 words
An apparatus according to claim 24 wherein said ceramic foam filter medium has an air permeability in the range of 400 to 8,000×10 -7 cm 2 , a porosity of 0.80 to 0.95 and a pore size of from 5 to 45 ppi.
Claim 27
Dependent Claim 36 words
An apparatus according to claim 6 wherein said chamber means has inside wall surfaces adapted to support a removable filter-type medium at a fourth height in said chamber above second height and below said first height.
Claim 28
Dependent Claim 33 words
An apparatus according to claim 26 wherein said filter medium is a ceramic foam filter having an open cell structure characterized by a plurality of interconnected voids surrounded by a web of ceramic.
Claim 29
Dependent Claim 42 words
An apparatus according to claim 27 wherein said ceramic foam filter medium has air permeability in the range of 400 to 8,000×10 -7 cm 2 , a porosity of 0.80 to 0.95 and a pore size of from 5 to 45 ppi.
Claim 30
Independent Claim 157 words
A method for degassing of molten metal by passing said molten metal through a chamber and purging said molten metal with a fluxing gas by passing said fluxing gas through said metal, the improvement comprising providing a chamber having an elongated side wall portion and a central axis, providing said chamber with molten metal inlet means at a first height, molten metal outlet means at a second height below said first height and at least two fluxing gas inlet means below said first height, positioning said first fluxing gas inlet means at a first radial distance from said central axis and positioning said second fluxing gas inlet means at a second radial distance from said central axis, tangentially positioning said molten metal inlet means with respect to said side wall portion such that said molten metal swirlingly flows from said molten metal inlet to said molten metal outlet as said fluxing gas percolates through said molten metal.
Claim 31
Independent Claim 157 words
A method for degassing of molten metal by passing said molten metal through a chamber and purging said molten metal with a fluxing gas by passing said fluxing gas through said metal, the improvement comprising providing a chamber having an elongated side wall portion and a central axis, providing said chamber with molten metal inlet means at a first height, molten metal outlet means at a second height below said first height and at least two fluxing gas inlet means below said first height, positioning said first fluxing gas inlet means at a first radial distance from said central axis and positioning said second fluxing gas inlet means at a second radial distance from said central axis, tangentially positioning said molten metal inlet means with respect to said side wall portion such that said molten metal swirlingly flows from said molten metal inlet to said molten metal outlet as said fluxing gas percolates through said molten metal.
Claim 32
Dependent Claim 44 words
The method of claim 29 comprising positioning said fluxing gas inlet means such that the axes thereof intersect said side wall portion at a plurality of points along the circumference thereof and form with the tangents of said points an angle of about 90°.

References Cited (Backward Citations)

US3015554A Cited
US3317311A Cited
US3311467A Cited
US3677742A Cited
US4052199A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-03 1983-06-04 1983-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-03 1987-06-04 1987-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-03 1991-06-04 1991-12-04 $7700.00 Window Closed / Lapsed

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