Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
184 words
A method of establishing connections between a crystalline semiconductor structure and external circuitry, said semiconductor structure including a silicon body having a front surface with a plurality of disjointed contact areas and an essentially uniform rear surface, comprising the steps of: building up a conductive pad on each of said contact areas by successively depositing thereon a base front layer of aluminum, a first intermediate front layer of a metal selected from the group which consists of chromium and titanium, a second intermediate front layer of nickel, and an outer front layer of a noble metal selected from the group which consists of gold and palladium; successively coating said rear surface with a base rear layer of a conductive materials selected from the group which consists of gold and gold/arsenic alloys, a first intermediate rear layer of chromium, a second intermediate rear layer of nickel and an outer rear layer of said noble metal; depositing a low-melting metallic bonding agent on each of said outer layers; and simultaneously soldering said outer layers to respective external conductors by melting said bonding agent in a furnace.
Claim 2
Independent Claim
184 words
A method of establishing connections between a crystalline semiconductor structure and external circuitry, said semiconductor structure including a silicon body having a front surface with a plurality of disjointed contact areas and an essentially uniform rear surface, comprising the steps of: building up a conductive pad on each of said contact areas by successively depositing thereon a base front layer of aluminum, a first intermediate front layer of a metal selected from the group which consists of chromium and titanium, a second intermediate front layer of nickel, and an outer front layer of a noble metal selected from the group which consists of gold and palladium; successively coating said rear surface with a base rear layer of a conductive materials selected from the group which consists of gold and gold/arsenic alloys, a first intermediate rear layer of chromium, a second intermediate rear layer of nickel and an outer rear layer of said noble metal; depositing a low-melting metallic bonding agent on each of said outer layers; and simultaneously soldering said outer layers to respective external conductors by melting said bonding agent in a furnace.
Claim 3
Dependent Claim
25 words
A method as defined in claim 1 wherein part of said bonding agent is deposited as a film on said rear layer prior to soldering.
Claim 4
Dependent Claim
21 words
A method as defined in claim 2 wherein all said layers and said film are formed by vapor deposition in vacuum.
Claim 5
Dependent Claim
56 words
A method as defined in claim 3 wherein the deposition of the intermediate and outer layers of said pad is carried out at a temperature between substantially 100° and 150° C., the deposition of the intermediate and outer layers and of said film on said rear surface being carried out at a temperature below 250° C.
Claim 6
Dependent Claim
35 words
A method as defined in claim 2 wherein the remainder of said bonding agent is adhered to extremities of a plurality of terminal leads each positioned on the outer layer of a respective conductive pad.
Claim 7
Dependent Claim
21 words
A method as defined in claim 1, 2 or 5 wherein said bonding agent is an alloy of lead and tin.
Claim 8
Dependent Claim
75 words
A method as defined in claim 1, 2 or 3, comprising the further steps of applying a passivating coating to said front surface after the deposition of said base front layer, removing said contact areas by photoengraving procedures to expose said front base layer preparatorily to the deposition of said intermediate and outer front layers, and thereafter eliminating the remainder of said photoresist layer together with the overlying portions of said intermediate and outer layers.