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Denitrating catalysts having porous coating and process for producing same

Assignee: Kanadevia Corp
•
Filing: 1978-07-24
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Granted: 1979-11-27
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Expires: 1998-07-24
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Abstract

Abstract A denitrating catalyst having a porous coating is produced by immersing a catalyst base of porous metal in a silica-containing coating bath, drying the catalyst base to form a carrier having a porour silica coating, immersing the carrier in a solution containing an active component and drying the resulting carrier to cause the carrier to support the active component thereon.

Inventors

  • 👤 Hideya Inaba
  • 👤 Hisao Ogiyama
  • 👤 Masayoshi Ichiki
  • 👤 Yasumi Kamino
  • 👤 Nobuo Matsumoto
  • 👤 Kenichi Nagai
  • 👤 Masami Suzuki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 11:48
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/8621; B01D53/8625; B01D53/8628; B01J; B01J37/00; B01J37/02; B01J37/024

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 65 words
A process for producing a denitrating catalyst comprising the step of forming a carrier having a porous silica coating by immersing a catalyst base of porous metal in a silica-containing coating bath and drying the base, and the step of causing the carrier to support an active component thereon by immersing the carrier in a solution containing the active component and drying the resulting carrier.
Claim 2
Dependent Claim 65 words
A process for producing a denitrating catalyst comprising the step of forming a carrier having a porous silica coating by immersing a catalyst base of porous metal in a silica-containing coating bath and drying the base, and the step of causing the carrier to support an active component thereon by immersing the carrier in a solution containing the active component and drying the resulting carrier.
Claim 3
Dependent Claim 33 words
A process as defined in claim 1 wherein the porous catalyst base is formed by treating a metal material having an aluminum alloy surface layer with an aluminum-dissolving solution to dissolve out aluminum.
Claim 4
Dependent Claim 16 words
A process as defined in claim 1 wherein the coating bath is an acid colloidal siica.
Claim 5
Dependent Claim 41 words
A process as defined in claim 1 wherein the coating bath is a mixture of colloidal silica and containing an emulsion of high molecular weight organic compound, and the base is baked after having been immersed in the bath and dried.
Claim 6
Dependent Claim 35 words
A process as defined in claim 4 wherein the high molecular weight organic compound is contained in an amount of 10 to 50 parts by weight per 100 parts by weight of SiO 2 .
Claim 7
Dependent Claim 19 words
A process as defined in claim 4 wherein the coating bath is a colloidal silica containing a titanium compound.
Claim 8
Dependent Claim 34 words
A process as defined in claim 6 wherein the content of the titanium compound calculated as TiO 2 is 40 to 100 parts by weight per 100 parts by weight of SiO 2 .
Claim 9
Dependent Claim 19 words
A process as defined in claim 5 wherein the coating bath is a colloidal silica containing a tin compound.
Claim 10
Dependent Claim 34 words
A process as defined in claim 8 wherein the content of the tin compound calculated as SnO 2 is 30 to 70 parts by weight per 100 parts by weight of SiO 2 .
Claim 11
Dependent Claim 20 words
A process as defined in any one of claims 1 to 4 wherein the active component is a vanadium compound.
Claim 12
Dependent Claim 28 words
A process as defined in claim 10 wherein the vanadium compound is supported on the carrier in an amount of 0.15 to 1.5% by weight calculated as V.
Claim 13
Dependent Claim 27 words
A process as defined in any one of claims 1 to 9 wherein the active component is a mixture of a vanadium compound and a titanium compound.
Claim 14
Dependent Claim 36 words
A process as defined in any one of claims 1 to 9 wherein the active component is a compound selected from the group consisting of sulfates and halides of iron, copper and antimony, tungstates and chromates.
Claim 15
Dependent Claim 22 words
A process as defined in any one of claims 1 to 9 wherein the coating has a thickness of 7 to 20μ.
Claim 16
Dependent Claim 20 words
A denitrating catalyst having a porous coating and produced by the process of any one of claims 1 to 9.
Claim 17
Dependent Claim 15 words
A denitrating catalyst having a porous coating and produced by the process of claim 10.
Claim 18
Dependent Claim 15 words
A denitrating catalyst having a porous coating and produced by the process of claim 11.
Claim 19
Dependent Claim 15 words
A denitrating catalyst having a porous coating and produced by the process of claim 12.
Claim 20
Dependent Claim 15 words
A denitrating catalyst having a porous coating and produced by the process of claim 13.
Claim 21
Dependent Claim 15 words
A denitrating catalyst having a porous coating and produced by the process of claim 14.

References Cited (Backward Citations)

US3956187A Cited
US4040981A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-11-26 1983-05-28 1983-11-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-11-26 1987-05-28 1987-11-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-11-26 1991-05-28 1991-11-27 $7700.00 Window Closed / Lapsed

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