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High severity process for the production of aromatic hydrocarbons

Assignee: Cosden Technology Inc
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Filing: 1977-11-03
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Granted: 1979-11-13
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Expires: 1997-11-03
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Abstract

Abstract Disclosed is a process for the production of highly aromatic reformates, having a minimum of nonaromatic material, in high yield from a naphtha feed fraction by high-severity catalytic reforming, using a halogen-promoted reforming catalyst. The process comprises reforming the naphtha feed under reforming conditions of high severity in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide a minimal hydrocracking activity relative to the other reforming reactions to the catalyst in the first reaction zones, and an enhanced hydrocracking activity to the catalyst in the last reaction zones. The reformates produced according to this process are particularly useful in the blending of high aromatic content gasolines and/or in the production of high purity aromatic hydrocarbons.

Inventors

  • 👤 Warden W. Mayes

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 06:08
CPC Classifications
C; C10; C10G; C10G59/00; C10G59/02; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/582

Claims Analysis

Total Claims: 30
Claim 1
Independent Claim 109 words
A process for the production of highly aromatic reformates, suitable for use as blending stocks in the blending of high aromatic content gasoline or the preparation of high purity aromatics, from a naphtha feed fraction by high severity catalytic reforming, using a halogen promoted reforming catalyst, comprising reforming said naphtha feed under reforming conditions of high severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones.
Claim 2
Dependent Claim 109 words
A process for the production of highly aromatic reformates, suitable for use as blending stocks in the blending of high aromatic content gasoline or the preparation of high purity aromatics, from a naphtha feed fraction by high severity catalytic reforming, using a halogen promoted reforming catalyst, comprising reforming said naphtha feed under reforming conditions of high severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones.
Claim 3
Dependent Claim 20 words
The process of claim 1, wherein said reforming conditions include a moisture level of less than about 5-10 ppm water.
Claim 4
Dependent Claim 30 words
The process of claim 1, wherein the concentration of the halogen component of said reforming catalyst is adjusted by adding a halogen or halogen-containing compound to said last reaction zones.
Claim 5
Dependent Claim 25 words
The process of claim 3, wherein the halogen or halogen-containing compound contains a different halogen than that of the halogen component of said reforming catalyst.
Claim 6
Dependent Claim 23 words
The process of claim 3, wherein the halogen-containing compound contains the same halogen as that of the halogen component of the reforming catalyst.
Claim 7
Dependent Claim 18 words
The process of claim 1, wherein said naphtha feed fraction is reformed in at least three reaction zones.
Claim 8
Dependent Claim 18 words
The process of claim 1, wherein said naphtha feed fraction is reformed in at least four reaction zones.
Claim 9
Dependent Claim 25 words
The process of claim 1, wherein the halogen concentration of said catalyst is progressively increased from the first to the last of said reaction zones.
Claim 10
Dependent Claim 23 words
The process of claim 8, wherein the halogen concentration of said catalyst is progressively increased from about 0.5 to about 2.0 weight percent.
Claim 11
Dependent Claim 29 words
The process of claim 1, wherein the halogen concentration of said catalyst is maintained at a greater concentration in the last reaction zone than in the preceding reaction zones.
Claim 12
Dependent Claim 34 words
The process of claim 10, wherein the halogen concentration of said catalyst comprises about 1.0 or more weight percent in the last reaction zones and about 0.5 weight percent in the remaining reaction zones.
Claim 13
Dependent Claim 65 words
The process of claim 1, wherein said reforming conditions comprise a temperature of from about 800° F. to about 1100° F., a pressure of from about 50 psig to about 1000 psig, a liquid hourly space velocity of from about 0.1 to about 20.0, and a recycle hydrogen rate of from about 1.0 to 20.0 or more moles of hydrogen per mole of hydrocarbon feed.
Claim 14
Dependent Claim 41 words
The process of claim 12, wherein said temperature is maintained in the range of from about 950° F. to about 975° F. in the last reaction zones and from about 850° F. to about 900° F. in the first reaction zones.
Claim 15
Dependent Claim 18 words
The process of claim 1, wherein said halogen component of said reforming catalyst comprises chlorine or compounds thereof.
Claim 16
Dependent Claim 28 words
The process of claim 1, wherein said reforming conditions are of sufficient severity to produce reformates having an ASTM research clear octane value of about 100 or more.
Claim 17
Dependent Claim 53 words
The process of claim 1, wherein said reforming conditions are of sufficient severity to produce C 5 and higher boiling reformates of sufficient quality to directly yield high purity aromatic hydrocarbons selected from the group of C 7 , C 8 , or C 7 and C 8 aromatic hydrocarbons upon fractional distillation.
Claim 18
Dependent Claim 133 words
A process for the production of high purity aromatic hydrocarbons selected from the group consisting of C 7 , C 8 , or C 7 and C 8 aromatic hydrocarbons in high yield from a naphtha feed fraction by high-severity catalytic reforming, using a halogen-promoted reforming catalyst, and fractional distillation, comprising the steps of: (a) reforming said naphtha feed under reforming conditions of high-severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones; and (b) fractionally distilling the resultant reformate to directly recover said aromatic hydrocarbons in highly pure form.
Claim 19
Dependent Claim 133 words
A process for the production of high purity aromatic hydrocarbons selected from the group consisting of C 7 , C 8 , or C 7 and C 8 aromatic hydrocarbons in high yield from a naphtha feed fraction by high-severity catalytic reforming, using a halogen-promoted reforming catalyst, and fractional distillation, comprising the steps of: (a) reforming said naphtha feed under reforming conditions of high-severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones; and (b) fractionally distilling the resultant reformate to directly recover said aromatic hydrocarbons in highly pure form.
Claim 20
Dependent Claim 32 words
The process of claim 17, wherein said naphtha feed fraction is a C 6 to C 8 naphtha fraction having an ASTM distillation endpoint of about 300° F. to about 360° F.
Claim 21
Dependent Claim 28 words
The process of claim 17, wherein said naphtha free fraction is a C 6 to C 8 naphtha fraction having an ASTM distillation endpoint of about 400° F.
Claim 22
Dependent Claim 18 words
The process of claim 17, wherein said naphtha feed fraction is reformed in at least three reaction zones.
Claim 23
Dependent Claim 25 words
The process of claim 17, wherein the halogen concentration of said catalyst is progressively increased from the first to the last of said reaction zones.
Claim 24
Dependent Claim 23 words
The process of claim 21, wherein the halogen concentration of said catalyst is progressively increased from about 0.5 to about 2.0 weight percent.
Claim 25
Dependent Claim 29 words
The process of claim 17, wherein the halogen concentration of said catalyst is maintained at a greater concentration in the last reaction zone than in the preceding reaction zones.
Claim 26
Dependent Claim 34 words
The process of claim 23, wherein the halogen concentration of said catalyst comprises about 1.0 to more weight percent in the last reaction zone and about 0.5 weight percent in the remaining reaction zones.
Claim 27
Dependent Claim 20 words
The process of claim 17, wherein said reforming conditions include a moisture level of less than about 5-10 ppm water.
Claim 28
Dependent Claim 39 words
The process of claim 17, wherein said reforming conditions are sufficient to produce a C 5 and higher boiling reformate having a minimum concentration of non-aromatic material, and an ASTM research clear octane value of about 100 or more.
Claim 29
Dependent Claim 120 words
A process for the production of highly aromatic reformates, suitable for use as blending stocks in the blending of high aromatic content gasoline or the preparation of high purity aromatics, from a naphtha feed fraction by high severity catalytic reforming, using a halogen promoted reforming catalyst, comprising reforming said naphtha feed under reforming conditions of high severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is progressively increased from the first to the last of said reaction zones to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones.
Claim 30
Dependent Claim 120 words
A process for the production of highly aromatic reformates, suitable for use as blending stocks in the blending of high aromatic content gasoline or the preparation of high purity aromatics, from a naphtha feed fraction by high severity catalytic reforming, using a halogen promoted reforming catalyst, comprising reforming said naphtha feed under reforming conditions of high severity and substantial dryness in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is progressively increased from the first to the last of said reaction zones to provide an enhanced hydrocracking activity to the catalyst in the last reaction zones, and a minimal hydrocracking activity to the catalyst in the first reaction zones.

References Cited (Backward Citations)

US2642384A Cited
US2848377A Cited
US3499945A Cited
US3635815A Cited
US3647679A Cited
US4000058A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-11-12 1983-05-14 1983-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-11-12 1987-05-14 1987-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-11-12 1991-05-14 1991-11-13 $7700.00 Window Closed / Lapsed

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