Process for preparing polyimines

Claim 2

A process for preparing a polyimine having repeating units of the formula, ═CH--R.sup.1 --CH═N--R.sup.2 --N═ wherein R 1 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, ##STR29## R 2 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, an ether alkylene group having 2 to 6 carbon atoms and 1 to 3 oxygen atoms, ##STR30## wherein R 3 represents a methoxy group or a chlorine atom; R 4 represents --O--, --S--, --SO 2 --, --CH 2 --, --C(CH 3 ) 2 --, --CO 2 --, --NH--, --CONH--, --HNOC--R 6 --CONH-- or --CONH--R 6 --HNOC--, wherein R 6 represents --(CH 2 ) n , n being zero or an integer of 1 to 12, ##STR31## and R 5 represents a methyl group, methoxy group or a chlorine atom, which comprises reacting at least one dialdehyde of the formula OCH--R.sup.1 --CHO wherein R 1 is the same as defined above, with at least one diamine of the formula H.sub.2 N--R.sup.2 --NH.sub.2 wherein R 2 is the same as defined above, in a reaction medium of 100 to about 40 percent by volume of a phenolic compound of the formula, ##STR32## wherein X represents a hydrogen atom or a methyl group; and Y represents a hydrogen atom, a chlorine atom or a methyl group, and 0 to about 60 percent by volume of a liquid which is miscible with the phenolic compound.

Claim 3

The process as claimed in claim 1, wherein the phenolic compound is at least one member selected from the group consisting of phenol, o-chlorophenol, m-chlorophenol, p-chlorophenol, o-cresol, m-cresol, p-cresol, 2,4-xylenol, 3,4-xylenol, 2,5-xylenol and 3,5-xylenol.

Claim 4

The process as claimed in claim 2, wherein the phenolic compound is m-cresol.

Claim 5

The process as claimed in claim 1, wherein the reaction medium contains at most about 40 percent by volume of a liquid which is miscible with the phenolic compound.

Claim 6

The process as claimed in claim 1, wherein the liquid which is miscible with the phenolic compound is one member selected from the group consisting of hydrocarbons and halogenated hydrocarbons.

Claim 7

The process as claimed in claim 5, wherein the hydrocarbon is one member selected from the group consisting of toluene, xylene, diphenyl, diphenylmethane and diphenylether.

Claim 8

The process as claimed in claim 5, wherein the halogenated hydrocarbon is one member selected from the group consisting of methylene chloride, chloroform, tetrachloroethane, chlorobenzene and hexafluoroisopropanol.

Claim 9

The process as claimed in claim 1, wherein the reaction is carried out in the presence of a dehydrating agent.

Claim 10

The process as claimed in claim 8, wherein the dehydrating agent is one member selected from the group consisting of calcium chloride, lithium chloride, potassium carbonate and phosphorus pentoxide.

Claim 11

The process as claimed in claim 8, wherein the dehydrating agent is used in an amount of at most about 10 percent by weight based on the total weight of the dialdehyde and the diamine employed.

Claim 12

The process as claimed in claim 1, wherein part of the reaction medium is removed during or after the reaction from the reaction system by distillation.

Claim 13

The process as claimed in claim 1, wherein the dialdehyde is at least one member selected from the group consisting of terephthalaldehyde and isophthalaldehyde.

Claim 14

The process as claimed in claim 1, wherein the diamine is at least one member selected from the group consisting of hexamethylenediamine, 1,3-cyclohexanedimethylamine, 1,4-cyclohexanedimethylamine, p-phenylenediamine, m-phenylenediamine, 2,4-diaminopyridine, 2,5-diaminopyridine, 2,6-diaminopyridine, 2,4-diaminotoluene, 2,5-diaminotoluene, 2,6-diaminotoluene, 2,4-diaminochlorobenzene, 2,5-diaminochlorobenzene, 2,6-diaminochlorobenzene, 2,5-diaminopyrazine, 3,3'-diaminobiphenyl, 4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dichloro-4,4'-diaminobiphenyl, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfone, 4,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenylether, 4,4'-diaminodiphenylpropane, 3,3'-diaminodiphenylester, 3,3'-diaminodiphenylamide, 3,3'-dichloro-4,4'-diaminodiphenylmethane, 3,3'-dichloro-4,4'-diaminodiphenylether, 3,3'-dichloro-4,4'-diaminodiphenylpropane, 1,8-diaminonaphthalene, 1,5-diaminonaphthalene, 2,6-diaminonaphthalene and diamines of the formulae, ##STR33##

Claim 15

The process as claimed in claim 1, wherein the total amount of the dialdehyde and the diamine ranges from about 5 g to about 100 g per deciliter of the reaction medium.

Claim 16

The process as claimed in claim 14, wherein the total amount of the dialdehyde and the diamine ranges from about 10 g to about 50 g per diciliter of the reaction medium.

Claim 17

The process as claimed in claim 1, wherein the reaction temperature ranges from about -10° C. to about 200° C.

Claim 18

The process as claimed in claim 16, wherein the reaction temperature ranges from about 0° C. to about 120° C.

Claim 19

The process as claimed in claim 16, wherein the reaction temperature ranges from about 5° C. to about 30° C.

Claim 20

A polymer solution obtained by the process as claimed in claim 1.

Claim 21

A process for preparing a polyimine having repeating units of the formula, ═CH--R.sup.1 --CH═N--R.sup.2 --N═ wherein R 1 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, ##STR34## R 2 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, an ether alkylene group having 2 to 6 carbon atoms and 1 to 3 oxygen atoms, ##STR35## wherein R 3 represents a methoxy group or a chlorine atom; R 4 represents --O--, --S--, --SO 2 --, --CH 2 --, --C(CH 3 ) 2 --, --CO 2 --, --NH--, --CONH--, --HNOC--R 6 --CONH-- or --CONH--R 6 --HNOC--, wherein R 6 represents --(CH 2 ) n , n being zero or an integer of 1 to 12, ##STR36## and R 5 represents a methyl group, methoxy group or a chlorine atom, which comprises polymerizing a polyimine having repeating units of the formula, ═CH--R.sup.1 --CH═N--R.sup.2 --N═ wherein R 1 and R 2 are the same as defined above, and a number average molecular weight of at most 3,000 to a higher molecular weight in a reaction medium of 100 to about 40 percent by volume of a phenolic compound of the formula, ##STR37## wherein X represents a hydrogen atom or a methyl group; and Y represents a hydrogen atom, a chlorine atom or a methyl group, and 0 to about 60 percent by volume of a liquid which is miscible with the phenolic compound.

Claim 22

A process for preparing a polyimine having repeating units of the formula, ═CH--R.sup.1 --CH═N--R.sup.2 --N═ wherein R 1 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, ##STR34## R 2 represents a straight chain alkylene group having 1 to 12 carbon atoms, an alkylene group having 1 to 12 carbon atoms and, as a branched chain, at least one alkyl group having 1 to 4 carbon atoms, an ether alkylene group having 2 to 6 carbon atoms and 1 to 3 oxygen atoms, ##STR35## wherein R 3 represents a methoxy group or a chlorine atom; R 4 represents --O--, --S--, --SO 2 --, --CH 2 --, --C(CH 3 ) 2 --, --CO 2 --, --NH--, --CONH--, --HNOC--R 6 --CONH-- or --CONH--R 6 --HNOC--, wherein R 6 represents --(CH 2 ) n , n being zero or an integer of 1 to 12, ##STR36## and R 5 represents a methyl group, methoxy group or a chlorine atom, which comprises polymerizing a polyimine having repeating units of the formula, ═CH--R.sup.1 --CH═N--R.sup.2 --N═ wherein R 1 and R 2 are the same as defined above, and a number average molecular weight of at most 3,000 to a higher molecular weight in a reaction medium of 100 to about 40 percent by volume of a phenolic compound of the formula, ##STR37## wherein X represents a hydrogen atom or a methyl group; and Y represents a hydrogen atom, a chlorine atom or a methyl group, and 0 to about 60 percent by volume of a liquid which is miscible with the phenolic compound.