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US4160681A Expired / Lapsed US ⏱️ 0.0 years remaining

Silicon steel and processing therefore

Assignee: Allegheny Ludlum Corp
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Filing: 1977-12-27
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Granted: 1979-07-10
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Expires: 1997-12-27
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Abstract

Abstract A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The steel has a permeability of at least 1870 (G/Oe) at 10 oersteds and a core loss of no more than 0.720 watts per pound at 17 kilogauss - 60 Hz. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating containing both boron and manganese sulfate; and final texture annealing said steel.

Inventors

  • 👤 Clarence L. Miller, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 20:25
CPC Classifications
C; C23; C23D; C23D5/00; C23D5/10; C21; C21D; C21D8/00; C21D8/12; C21D8/1277; C21D8/1283

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 269 words
In a process for producing electromagnetic silicon steel having a cube-on-edge orientation, which process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating to said steel; and final texture annealing said steel; the improvement comprising the steps of coating the surface of said steel with a refractory oxide coating consisting essentially of: (a) 100 parts, by weight, of at least one substance from the group consisting of oxides, hydroxides, carbonates and boron compounds of magnesium, calcium, aluminum and titanium; (b) up to 100 parts, by weight of at least one other substance from the group consisting of boron and compounds thereof, said coating containing at least 0.1%, by weight, of boron; (c) from 0.5 to 50 parts, by weight, of manganese sulfate; (d) up to 50 parts, by weight, of oxides less stable than SiO 2 at temperatures up to 2150° F., said oxides being of elements other than boron; (e) up to 40 parts, by weight, of SiO 2 ; (f) up to 20 parts, by weight, of inhibiting substances; and (g) up to 10 parts, by weight, of fluxing agent; and final texture annealing said steel with said coating thereon; said steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.720 watts per pound at 17 kilogauss-60 Hz.
Claim 2
Dependent Claim 269 words
In a process for producing electromagnetic silicon steel having a cube-on-edge orientation, which process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating to said steel; and final texture annealing said steel; the improvement comprising the steps of coating the surface of said steel with a refractory oxide coating consisting essentially of: (a) 100 parts, by weight, of at least one substance from the group consisting of oxides, hydroxides, carbonates and boron compounds of magnesium, calcium, aluminum and titanium; (b) up to 100 parts, by weight of at least one other substance from the group consisting of boron and compounds thereof, said coating containing at least 0.1%, by weight, of boron; (c) from 0.5 to 50 parts, by weight, of manganese sulfate; (d) up to 50 parts, by weight, of oxides less stable than SiO 2 at temperatures up to 2150° F., said oxides being of elements other than boron; (e) up to 40 parts, by weight, of SiO 2 ; (f) up to 20 parts, by weight, of inhibiting substances; and (g) up to 10 parts, by weight, of fluxing agent; and final texture annealing said steel with said coating thereon; said steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.720 watts per pound at 17 kilogauss-60 Hz.
Claim 3
Dependent Claim 14 words
The process according to claim 1, wherein said melt has at least 0.0008% boron.
Claim 4
Dependent Claim 14 words
The improvement according to claim 2, wherein said coating has at least 0.2% boron.
Claim 5
Dependent Claim 17 words
The improvement according to claim 2, wherein said coating has from 2 to 30 parts manganese sulfate.
Claim 6
Dependent Claim 46 words
The process according to claim 2, wherein said hot rolled steel has a thickness of from 0.050 to about 0.120 inch and wherein said hot rolled steel is cold rolled to a thickness no greater than 0.020 inch without an intermediate anneal between cold rolling passes.
Claim 7
Dependent Claim 25 words
The process according to claim 2, wherein said steel is decarburized in a hydrogen-bearing atmosphere having a dew point of from +20° to +110° F.
Claim 8
Dependent Claim 16 words
The process according to claim 6, wherein said dew point is from +40° to +85° F.
Claim 9
Dependent Claim 16 words
The process according to claim 7, wherein said hydrogen-bearing atmosphere consists essentially of hydrogen and nitrogen.
Claim 10
Dependent Claim 58 words
The process according to claim 1, wherein said melt consists essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron.
Claim 11
Dependent Claim 14 words
The process according to claim 9, wherein said melt has at least 0.0008% boron.
Claim 12
Dependent Claim 40 words
The process according to claim 1, wherein said electromagnetic silicon steel has a permeability of at least 1890 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss-60 Hz.
Claim 13
Dependent Claim 44 words
A cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.720 watts per pound at 17 kilogauss-60 Hz; and made in accordance with the process of claim 2.
Claim 14
Dependent Claim 135 words
Primary recrystallized steel from a melt consisting essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron; and having adhered thereto, a coating consisting essentially of: (a) 100 parts, by weight, of at least one substance from the group consisting of oxides, hydroxides, carbonates and boron compounds of magnesium, calcium, aluminum and titanium; (b) up to 100 parts, by weight, of at least one other substance from the group consisting of boron and compounds thereof, said coating containing at least 0.1%, by weight, of boron; and (c) from 0.5 to 50 parts, by weight, of manganese sulfate.
Claim 15
Dependent Claim 135 words
Primary recrystallized steel from a melt consisting essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, up to 1.0% copper, no more than 0.008% aluminum, balance iron; and having adhered thereto, a coating consisting essentially of: (a) 100 parts, by weight, of at least one substance from the group consisting of oxides, hydroxides, carbonates and boron compounds of magnesium, calcium, aluminum and titanium; (b) up to 100 parts, by weight, of at least one other substance from the group consisting of boron and compounds thereof, said coating containing at least 0.1%, by weight, of boron; and (c) from 0.5 to 50 parts, by weight, of manganese sulfate.
Claim 16
Dependent Claim 12 words
Primary recrystallized steel according to claim 13, having a least 0.0008% boron.

References Cited (Backward Citations)

US3054732A Cited
US3522108A Cited
US3676227A Cited
US3700506A Cited
US4030950A Cited
US4054471A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-07-09 1983-01-08 1983-07-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-07-09 1987-01-08 1987-07-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-07-09 1991-01-08 1991-07-10 $7700.00 Window Closed / Lapsed

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