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US4160577A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat recuperator

Assignee: PYREFLEX CORP
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Filing: 1977-10-11
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Granted: 1979-07-10
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Expires: 1997-10-11
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Abstract

Abstract Radiant energy emitted from a source (e.g., a door of, or a workpiece within, an industrial furnace), which would otherwise be lost, is recuperated by the placement of an array of reflective cells in the path of the emitted beam. Each reflective cell comprises multiple reflecting surfaces for reflecting the incident beam back toward the opening even if the beam is not perpendicular to any of the reflecting surfaces. The individual facets of each cell are shaped to reduce scattering losses. Additionally, secondary arrays of reflective cells can be employed to intercept, and thus recuperate, even the reduced amount of rays scattered from the primary array. Focusing techniques are employed to minimize dispersion losses.

Inventors

  • 👤 Charles A. Berg

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 23:20
CPC Classifications
G; G02; G02B; G02B5/00; G02B5/12; G02B5/122; G02B5/124; F; F24; F24V; F24V99/00; F28; F28F; F28F13/00; F28F13/18; F28F2245/00; F28F2245/06

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 179 words
A heat recuperator for returning an incident beam of radiative energy to its source, said beam incident from any direction within a predetermined solid angle, said recuperator comprising a main array of radiant heat reflecting cells each comprising a substrate defining at least three planar surfaces intersecting each other in angles of approximately 90°, each said planar surface being in the form of a geometric figure having at least four edges, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns said incident beam of radiation having direction cosines (a,b,c) in the coordinate system oriented with the intersections of said planar surfaces, the recuperator further including at least one secondary array of said reflecting cells, said secondary array positioned with respect to said main array at a direction defined by a set of direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 2
Dependent Claim 179 words
A heat recuperator for returning an incident beam of radiative energy to its source, said beam incident from any direction within a predetermined solid angle, said recuperator comprising a main array of radiant heat reflecting cells each comprising a substrate defining at least three planar surfaces intersecting each other in angles of approximately 90°, each said planar surface being in the form of a geometric figure having at least four edges, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns said incident beam of radiation having direction cosines (a,b,c) in the coordinate system oriented with the intersections of said planar surfaces, the recuperator further including at least one secondary array of said reflecting cells, said secondary array positioned with respect to said main array at a direction defined by a set of direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 3
Dependent Claim 27 words
The recuperator of claim 1 wherein there are provided at least two said secondary arrays, said secondary arrays being symmetrically positioned with respect to said main array.
Claim 4
Dependent Claim 50 words
The recuperator of claim 2 wherein a secondary array of reflective cells is provided at each of the directions with respect to the main array defined by the direction cosines: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 5
Dependent Claim 135 words
A heat recuperator for returning an incident beam of radiative energy to its source, said beam incident from any direction within a predetermined solid angle, said recuperator comprising a main array of radiant heat reflecting cells each comprising a substrate defining at least three planar surfaces intersecting each other in angles of (π/2-δ) radians and defining cells having an aperture dimension of λ, each said planar surface being in the form of a geometric figure having at least four edges, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, said recuperator being for use with a source of said incident beam that is located at a distance of about √3/2 (λ/4δ) from said main array.
Claim 6
Dependent Claim 135 words
A heat recuperator for returning an incident beam of radiative energy to its source, said beam incident from any direction within a predetermined solid angle, said recuperator comprising a main array of radiant heat reflecting cells each comprising a substrate defining at least three planar surfaces intersecting each other in angles of (π/2-δ) radians and defining cells having an aperture dimension of λ, each said planar surface being in the form of a geometric figure having at least four edges, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, said recuperator being for use with a source of said incident beam that is located at a distance of about √3/2 (λ/4δ) from said main array.
Claim 7
Dependent Claim 193 words
A heat recuperator for reflecting radiative energy in an incident beam, incident from any direction within a predetermined solid angle, into a reflected beam making an angle of substantially 180° with said incident beam in at least one plane, the recuperator comprising a first array of reflecting cells each comprising a substrate defining a plurality of planar surfaces intersecting each other in angles of approximately 90°, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, said incident beam having direction cosines (a, b, c) in the coordinate system oriented with the intersections of said cell planar surfaces, said recuperator further comprising a secondary array of reflecting cells constructed in the same manner as said first array and positioned with respect to said first array such that, with respect to said first array, said second array lies in a plane approximately perpendicular to a direction defined by direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 8
Dependent Claim 193 words
A heat recuperator for reflecting radiative energy in an incident beam, incident from any direction within a predetermined solid angle, into a reflected beam making an angle of substantially 180° with said incident beam in at least one plane, the recuperator comprising a first array of reflecting cells each comprising a substrate defining a plurality of planar surfaces intersecting each other in angles of approximately 90°, front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, said incident beam having direction cosines (a, b, c) in the coordinate system oriented with the intersections of said cell planar surfaces, said recuperator further comprising a secondary array of reflecting cells constructed in the same manner as said first array and positioned with respect to said first array such that, with respect to said first array, said second array lies in a plane approximately perpendicular to a direction defined by direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 9
Dependent Claim 30 words
The heat recuperator of claim 5 wherein there are provided at least two secondary arrays of reflective cells, said secondary arrays being symmetrically disposed with respect to said first array.
Claim 10
Dependent Claim 43 words
The recuperator of claim 5 wherein there is provided a secondary array positioned at each of said directions defined by said direction cosines: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 11
Dependent Claim 115 words
A heat recuperator for returning radiant heat to a source radiating into a predetermined solid angle from a predetermined location, the recuperator comprising a first array of reflective cells, each reflective cell comprising a substrate defining two planar surfaces intersecting each other in an angle of (π/2-δ) radians, the front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, each said cell having an aperture dimension of about λ, said first array positioned at a distance of at least about (λ/4δ) and no greater than (λ/2δ) from said source with the cell apertures facing said source.
Claim 12
Dependent Claim 115 words
A heat recuperator for returning radiant heat to a source radiating into a predetermined solid angle from a predetermined location, the recuperator comprising a first array of reflective cells, each reflective cell comprising a substrate defining two planar surfaces intersecting each other in an angle of (π/2-δ) radians, the front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, each said cell having an aperture dimension of about λ, said first array positioned at a distance of at least about (λ/4δ) and no greater than (λ/2δ) from said source with the cell apertures facing said source.
Claim 13
Dependent Claim 117 words
A heat recuperator for returning radiant heat to a source radiating into a predetermined solid angle from a predetermined location, the recuperator comprising a first array of reflective cells, each reflective cell comprising a substrate defining three planar surfaces intersecting each other in an angle of (π/2-δ) radians, the front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, each said cell having an aperture dimension of about λ, said first array positioned at a distance of at least about [√3/2 (λ/4δ)] and no greater than [√3/2 (λ/2δ)] from said source with the cell apertures facing said source.
Claim 14
Dependent Claim 117 words
A heat recuperator for returning radiant heat to a source radiating into a predetermined solid angle from a predetermined location, the recuperator comprising a first array of reflective cells, each reflective cell comprising a substrate defining three planar surfaces intersecting each other in an angle of (π/2-δ) radians, the front substrate surfaces facing said solid angle being reflective of a major fraction of incident electromagnetic radiation in the wavelength band of about 1 micron to about 20 microns, each said cell having an aperture dimension of about λ, said first array positioned at a distance of at least about [√3/2 (λ/4δ)] and no greater than [√3/2 (λ/2δ)] from said source with the cell apertures facing said source.
Claim 15
Dependent Claim 91 words
The recuperator of claim 9 for use in conjunction with an incident beam of radiation having direction cosines (a, b, c) in the coordinate system oriented with the intersections of said planar surfaces, the recuperator further including at least one secondary array of said reflecting cells, said secondary array positioned with respect to said main array at a direction defined by a set of direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 16
Dependent Claim 27 words
The recuperator of claim 10 wherein there are provided at least two said secondary arrays, said secondary arrays being symmetrically positioned with respect to said main array.
Claim 17
Dependent Claim 50 words
The recuperator of claim 11 wherein a secondary array of reflective cells is provided at each of the directions with respect to the main array defined by the direction cosines: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________
Claim 18
Dependent Claim 17 words
The heat recuperator of claim 9 wherein each of said planar surfaces has at least four edges.
Claim 19
Independent Claim 93 words
The method of returning radiant heat energy to a source of radiation comprising the steps of (a) determining the solid angle into which said energy is radiated, (b) assembling a first array of reflecting cells, each cell comprising two reflective surfaces disposed with respect to each other at angles of about (π/2-δ) radians, each cell having an aperture dimension of about λ, and (c) supporting said first array within said solid angle at a distance from said source lying in the range of at least about (λ/4δ) and no greater than about (λ/2δ).
Claim 20
Independent Claim 93 words
The method of returning radiant heat energy to a source of radiation comprising the steps of (a) determining the solid angle into which said energy is radiated, (b) assembling a first array of reflecting cells, each cell comprising two reflective surfaces disposed with respect to each other at angles of about (π/2-δ) radians, each cell having an aperture dimension of about λ, and (c) supporting said first array within said solid angle at a distance from said source lying in the range of at least about (λ/4δ) and no greater than about (λ/2δ).
Claim 21
Independent Claim 95 words
The method of returning radiant heat energy to a source of radiation comprising the steps of (a) determining the solid angle into which said energy is radiated, (b) assembling a first array of reflecting cells, each cell comprising three reflective surfaces disposed with respect to each other at angles of about (π/2-δ) radians, each cell having an aperture dimension of about λ, and (c) supporting said first array within said solid angle at a distance from said source lying in the range of at least about [√3/2 (λ/4δ)] and no greater than about [√3/2 (λ/2δ)].
Claim 22
Independent Claim 95 words
The method of returning radiant heat energy to a source of radiation comprising the steps of (a) determining the solid angle into which said energy is radiated, (b) assembling a first array of reflecting cells, each cell comprising three reflective surfaces disposed with respect to each other at angles of about (π/2-δ) radians, each cell having an aperture dimension of about λ, and (c) supporting said first array within said solid angle at a distance from said source lying in the range of at least about [√3/2 (λ/4δ)] and no greater than about [√3/2 (λ/2δ)].
Claim 23
Dependent Claim 21 words
The method of claim 15 wherein said first array is supported substantially at a distance from said source of [√3/2 (λ/4δ)].
Claim 24
Dependent Claim 47 words
The method of claim 15 further including the steps of assembling at least one secondary array of said reflective cells and supporting each said secondary array at a position such that it intercepts, and returns to said first array, radiant heat energy scattered from said first array.
Claim 25
Dependent Claim 95 words
The method of claim 17 wherein said first array is supported with respect to said source such that radiant heat energy is incident on said first array with direction cosines of (a, b, c) in the coordinate system oriented with the intersections of said cell reflective surfaces, and wherein each secondary array is supported with respect to said first array at a direction defined by a set of direction cosines chosen from the following group: ______________________________________ -a, b, c; -a, -b, c; a, -b, c; a, -b, -c; a, b, -c; -a, b, -c. ______________________________________

References Cited (Backward Citations)

US2012933A Cited
FR972725A Cited
US2854349A Cited
US3229682A Cited
US3417959A Cited
US3948714A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-07-09 1983-01-08 1983-07-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-07-09 1987-01-08 1987-07-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-07-09 1991-01-08 1991-07-10 $7700.00 Window Closed / Lapsed

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