Tire having polyurethane laminate thereon

Claim 2

A tire which comprises a composite structure of a cured rubber tire having adhered thereto a laminate of a cured polyurethane prepared by (A) applying to a cured rubber tire a solution of a reaction mixture comprised of (i) an aliphatic primary diamine, (ii) a prepolymer prepared by reacting an organic polyisocyanate having an isocyanate functionality in the range of about 2 to about 2.8, with a polycaprolactone polyol having a number average molecular weight in the range of about 2500 to about 3700, and an average hydroxy functionality of about 2, and (iii) about 7 to about 90 weight percent organic solvent based on the total of (i, ii and iii), where the mole ratio of isocyanate groups to hydroxyl groups of the polyol is in the range of about 1/1 to about 3/1, and where the mole ratio of amine groups of the diamine to excess isocyanate groups over the hydroxyl groups is in the range of about 0.8/1 to about 1.2/1, and (B) drying and curing the applied solution of reaction mixture to form the composite structure.

Claim 3

The tire of claim 1 where an outer surface of the cured rubber tire on which the laminate is to be formed is first cleaned with an organic solvent and dried to remove surface oils and mold release agent which may have remained after the tire had been cured.

Claim 4

The tire of claim 1 where, in the reaction mixture, about 70 to about 100 weight percent of the solvent is mixed with the diamine curative, the remainder of the solvent mixed with the prepolymer, before mixing the diamine and prepolymer.

Claim 5

The tire of claim 1, where the composite is a pneumatic rubber tire having a ground contacting tread portion and spaced beads connected by sidewalls extending radially from said beads to said tread, and having said laminate adhered to and over at least a portion of the outer surface of at least one of said sidewalls.

Claim 6

The tire of claim 4 where said outer sidewall surface is first prepared by (i) optionally buffing, (ii) cleaning with an organic solvent and drying, and (iii) optionally followed by treating with chlorine water and drying.

Claim 7

The tire of claim 1 where the cured polyurethane laminate contains about 5 to about 100 parts by weight based on 100 parts of polyurethane prepolymer of reinforcing filler.

Claim 8

The tire of claim 6 where said cured polyurethane laminate is characterized by having an ultimate tensile strength of from about 300 to about 2000 psi at 25° C. and a corresponding ultimate elongation of from about 700 to about 250 percent at about 25° C.

Claim 9

The tire of claim 7 where the 100 percent modulus of the cured polyurethane laminate is from about 60 to about 170 percent of the 100 percent modulus of the rubber of the surface of the tire to which it is adhered.

Claim 10

The tire of claim 7 where the reinforcing filler is selected from at least one of carbon black, titanium dioxide, zinc oxide, calcium carbonate, filler clays, silicas and coloring pigments.

Claim 11

The tire of claim 7 where, in the polyurethane laminate the polycaprolactone polyol has a number average molecular weight in the range of about 2700 to about 3100 and is prepared by reacting ε-caprolactone with an initiator selected from at least one of diethylene glycol, 1,4-butane diol, 1,5-butane diol and 1,6-hexane diol, and, optionally, a small amount of modifier selected from at least one of adipic acid, succinic acid, azelaic acid or the condensation product of low molecular weight saturated hydrocarbon diols containing 2 to 10 carbon atoms with an organic polycarboxylic acid selected from adipic acid, succinic acid and azelaic acid, anhydrides of such acids and polyethylene adipate and poly(ethylene-propylene)adipate.

Claim 12

The tire of claim 10 where in the preparation of the polycaprolactone polyol, ε-caprolactone is reacted with diethylene glycol and adipic acid.

Claim 13

The tire of claim 11 where in the polyurethane laminate the diisocyanates are selected from at least one of 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate, 4,4'-methylene bis cyclohexane diisocyanate, 1,4-cyclohexane bis methyl isocyanate, p-xylene diisocyanate and m-xylene diisocyanate; and where the diisocyanates are selected from at least one of p-xylene diamine, m-xylene diamine, 4,4'-diamino-dicyclohexyl methane, 3-aminomethyl-3,5,5-trimethylcyclohexylamine, 1,4-cyclohexane-bis-methylamine, tetrachloro-p-xylene diamine, cyclobutane-1,2-bis-methylamine, menthane diamine, imino bis propylamine, ethylene diamine, propane diamine, trimethylene diamine, tetramethylene diamine, hexamethylene diamine and dimethyl hexamethylene diamine.

Claim 14

The tire of claim 1 which comprises a composite structure of a cured pneumatic rubber tire having a ground contacting tread portion and spaced beads connected by sidewalls extending radially from said beads to said tread and having adhered to the outer surface of at least one of said sidewalls a laminate of a cured polyurethane prepared by (A) treating the outer surface of the tire sidewall on which the laminate is to be formed by the steps of (i) optionally buffing, (ii) cleaning with an organic solvent and drying, and (iii) optionally followed by treating with chlorine water and drying, (B) applying to a cured rubber tire a solution of a reaction mixture comprised of (i) an aliphatic primary diamine having its amino groups attached to non-benzenoid carbon atoms, (ii) a prepolymer prepared by reacting an organic polyisocyanate having isocyanate functionality in the range of about 2 to about 2.8 and having its isocyanate groups connected to non-benzenoid carbon atoms, with a polycaprolactone polyol having a number average molecular weight in the range of about 2700 to about 3100 and an average hydroxyl functionality of about 2, (iii) about 7 to about 90 weight percent organic solvent based on the total (i), (ii) and (iii) and (iv) about 5 to about 100 parts by weight based on 100 parts by weight prepolymer of reinforcing filler; where the mole ratio of isocyanate groups to hydroxyl groups of the polyol is in the range of about 1.5/1 to about 2.5/1 and where the mole ratio of amine groups of the diamine to excess isocyanate groups over the hydroxyl groups is in the range of about 0.9/1 to about 1.1/1 and (C) drying and curing the applied solution of reaction mixture to form the adherent composite structure where said cured polyurethane laminate is characterized by having an ultimate tensile strength of about 300 to about 2000 psi and a corresponding ultimate elongation of about 700 to about 250 percent at about 25° C.

Claim 15

The tire of claim 1 in which said adherent cured polyurethane laminate contains an epoxy resin added by mixing from 1 to about 15 and at least a sufficient amount to give an excess of epoxide groups relative to total excess of amino groups of the diamine curative over excess isocyanate groups of the prepolymer by mixing said epoxy resin with at least one of the diamine component prepolymer, optionally containing the filler component, where said epoxide resin has an epoxide equivalent in the range of about 125 to about 250.

Claim 16

The tire of claim 14 in which said epoxy resin has an epoxide equivalency of about 150 to about 220 and is derived from the reaction of epichlorohydrin and 2,2-bis(4-hydroxyphenyl)propane.

Claim 17

The tire of claim 1 wherein the rubber substrate of the surface of the pneumatic rubber tire to which the laminate is to be formed and adhered is comprised of at least one of rubbery butadiene/styrene copolymers, butadiene acrylonitrile copolymers, polyisoprene, polybutadiene, isoprene-butadiene copolymers, a butyl rubber, ethylene-propylene copolymers and ethylene-propylene terpolymers containing a minor amount of a conjugated diene.

Claim 18

The tire of claim 16 where said butyl rubber is selected from at least one of butyl rubber, chlorobutyl rubber and bromobutyl rubber.