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US4156068A Expired / Lapsed US ⏱️ 0.0 years remaining

High molecular weight polyethersulfones

Assignee: Zeneca Inc
•
Filing: 1978-05-17
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Granted: 1979-05-22
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Expires: 1998-05-17
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Abstract

Abstract High molecular weight polyether-sulfones are prepared by reacting a 3,3',5,5'-tetraalkyl-4,4'-dihydroxybiphenyl with 4,4'-dihalodiphenyl sulfone and from about 0 to 30 percent stoichiometric excess of an alkali metal carbonate or bicarbonate compound in the presence of a dipolar aprotic solvent. The polyethersulfone polymers and products made therefrom possess low density and high glass transition temperatures while maintaining good solvent resistance and good tensile, flexural, and hardness properties.

Inventors

  • 👤 Ludwig A. Hartmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:47
CPC Classifications
C; C08; C08G; C08G75/00; C08G75/20; C08G75/23

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 53 words
A process to prepare polyethersulfone polymers having a molecular weight from between 20,000 to 125,000 which comprises reacting substantially equimolar amount of a 3,3,'5,5'-tetraalkyl-4,4'-dihydroxybiphenyl and a dihalodiphenylsulfone compound in the presence of a dipolaraprotic solvent and from about 1 to 1.33 moles of an alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 2
Dependent Claim 53 words
A process to prepare polyethersulfone polymers having a molecular weight from between 20,000 to 125,000 which comprises reacting substantially equimolar amount of a 3,3,'5,5'-tetraalkyl-4,4'-dihydroxybiphenyl and a dihalodiphenylsulfone compound in the presence of a dipolaraprotic solvent and from about 1 to 1.33 moles of an alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 3
Dependent Claim 12 words
A process as claimed in claim 1 wherein the dihalodiphenylsulfone is 4,4'dichlorodiphenylsulfone.
Claim 4
Dependent Claim 12 words
A process as claimed in claim 1 wherein the biphenol is 3,3'5,5'-tetramethyl-4,4'-dihydroxybiphenyl.
Claim 5
Dependent Claim 15 words
A process as claimed in claim 1 wherein the alkali metal carbonate is potassium carbonate.
Claim 6
Dependent Claim 29 words
A process as claimed in claim 4 wherein the amount of potassium carbonate is from 1.05 to 1.26 moles of alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 7
Dependent Claim 30 words
A process as claimed in claim 4 wherein the amount of potassium carbonate is from about 1.1 to 1.20 moles of alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 8
Dependent Claim 25 words
A process as claimed in claim 1 wherein the dipolar aprotic solvent is selected from the class consisting of dimethylacetamide, hexamethylphosphoramide, sulfolane, tetramethylurea and diphenylsulfone.
Claim 9
Dependent Claim 12 words
A process as claimed in claim 7 wherein the solvent is dimethylacetamide.
Claim 10
Dependent Claim 37 words
A process as claimed in claim 1 which comprises reacting a substantially equimolar amount of a 3,3',5,5'-tetramethyl-4,4'-dihydroxybiphenyl and 4,4'dichlorodiphenylsulfone in the presence of dimethylacetamide as a solvent and from about 0-30 percent stoichiometric excess of potassium carbonate.
Claim 11
Dependent Claim 32 words
A polyethersulfone polymer prepared by the method of claim 1 derived from 3,3',5,5'-tetraalkyl-4,4'-dihydroxybiphenyl said polymer having a molecular weight of 20,000 to 125,000 and a density of no more than 1.20 gm/cc.
Claim 12
Dependent Claim 12 words
A polymer as claimed in claim 10 wherein the biphenol is 3,3',5,5'-tetramethyl-4,4'-dihydroxybiphenyl.
Claim 13
Dependent Claim 11 words
A shaped article containing a polymer as claimed in claim 10.
Claim 14
Dependent Claim 11 words
An article as claimed in claim 12 which is a film.
Claim 15
Dependent Claim 18 words
A polymer as claimed in claim 10 which has been purified by spontaneous reprecipitation from a cyclic ether.
Claim 16
Dependent Claim 13 words
A polymer as claimed in claim 14 wherein the cyclic ether is dioxane.
Claim 17
Dependent Claim 19 words
A shaped article as claimed in claim 12 having a flexural strength of from about 14,000 to 21,000 psi.
Claim 18
Dependent Claim 16 words
A shaped article as claimed in claim 12 having a tensile strength of about 8900 psi.
Claim 19
Dependent Claim 20 words
A shaped article as claimed in claim 12 having a tensile strength of from about 8900 to about 12,400 psi.
Claim 20
Dependent Claim 12 words
An article as claimed in claim 12 which is a molded part.
Claim 21
Dependent Claim 82 words
A process to prepare polyethersulfone polymers having a molecular weight from between about 20,000 to about 125,000 and a minimum glass transition temperature of 250° C. which polymers are useful in the manufacture of shaped articles having a density of no more than 1.20 gm/cc which comprises reacting substantially equimolar amount of a 3,3',5,5'-tetraalkyl-4,4,'-dihydroxybiphenyl and a dihalodiphenylsulfone compound in the presence of a dipolar aprotic solvent and from about 1-1.33 moles of an alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 22
Dependent Claim 82 words
A process to prepare polyethersulfone polymers having a molecular weight from between about 20,000 to about 125,000 and a minimum glass transition temperature of 250° C. which polymers are useful in the manufacture of shaped articles having a density of no more than 1.20 gm/cc which comprises reacting substantially equimolar amount of a 3,3',5,5'-tetraalkyl-4,4,'-dihydroxybiphenyl and a dihalodiphenylsulfone compound in the presence of a dipolar aprotic solvent and from about 1-1.33 moles of an alkali metal carbonate or bicarbonate per mole of dihydroxybiphenyl.
Claim 23
Dependent Claim 24 words
A process as claimed in claim 20 which further comprises the step of purifying the polymers by the spontaneous reprecipitation from a cyclic ether.
Claim 24
Dependent Claim 14 words
A process as claimed in claim 21 wherein the cyclic ether is a dioxane.

References Cited (Backward Citations)

GB1264900A Cited
US4009149A Cited
GB1396433A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-05-21 1982-11-20 1983-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-05-21 1986-11-20 1987-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-05-21 1990-11-20 1991-05-22 $7700.00 Window Closed / Lapsed

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