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US4155962A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of removing molded lenses from the mold

Assignee: BOISSEVAIN Ltd Inc
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Filing: 1978-02-07
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Granted: 1979-05-22
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Expires: 1998-02-07
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Abstract

Abstract A method of making plastic lenses by casting a liquid monomer in a container having the required optical curve on the bottom of the container, polymerizing the monomer to form a solid having an optical surface formed within the container and cutting a second optical surface on the solid lens material with the container supporting the lens material during the cutting and polishing operation. Removing the lens from the casting container by applying force against the sides of the container to distort the container and stretching the surface to effect the release of the lens.

Inventors

  • 👤 Charles W. Neefe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 17:44
CPC Classifications
G; G02; G02B; G02B1/00; G02B1/04; G02B1/041; B; B29; B29C; B29C33/00; B29C33/44; B29C33/48; B29C33/50; B29C33/56; B29C33/60; B29C33/62; B29C33/64; B29C48/00; B29C48/03; B29C69/00; B29C69/001; B29D; B29D11/00; B29D11/00009; B29D11/00019; B29D11/00038; B29D11/00076; B29D11/00413; B29D11/00432; B29D11/00442; B29D11/0048; B29D11/00932; B29D11/00942; B29C35/00; B29C35/02; B29C35/08; B29C35/0805; B29C2035/0827; B29C2793/00; B29C2793/009; B29C39/00; B29C48/001; B29C48/0011; B29C48/0018; B29C48/12; B29K; B29K2105/00; B29K2105/0002; B29K2823/00; B29K2877/00; B29L; B29L2011/00; B29L2011/0016; Y; Y10; Y10S; Y10S425/00; Y10S425/808

Claims Analysis

Total Claims: 2
Claim 1
Independent Claim 190 words
A method of casting and removing from a resinous lens mold an optical lens of crosslinked polymeric material, said mold of resinous material having at one end a cup-like molding cavity with an optical surface and at the other end a collapsible opening comprising: casting a monomer in the liquid state in the molding cavity, polymerizing the monomer to form a rigid crosslinked solid having a first optical surface adhering to the optical surface of the mold with sufficient adhesive strength to allow cutting and polishing of a second optical surface, cutting and polishing the surface of the crosslinked solid on the side opposite the first optical surface to form a second optical surface while the crosslinked solid is held by the mold, and then removing the thus formed lens from the mold by collapsing the opening in the end of the mold opposite the end having the molding cavity by applying pressure against the sides of the opening to thereby distort the shape of the optical surface of the mold and stretch the mold material from the cast crosslinked polymeric lens to thereby release the lens from the mold.
Claim 2
Independent Claim 190 words
A method of casting and removing from a resinous lens mold an optical lens of crosslinked polymeric material, said mold of resinous material having at one end a cup-like molding cavity with an optical surface and at the other end a collapsible opening comprising: casting a monomer in the liquid state in the molding cavity, polymerizing the monomer to form a rigid crosslinked solid having a first optical surface adhering to the optical surface of the mold with sufficient adhesive strength to allow cutting and polishing of a second optical surface, cutting and polishing the surface of the crosslinked solid on the side opposite the first optical surface to form a second optical surface while the crosslinked solid is held by the mold, and then removing the thus formed lens from the mold by collapsing the opening in the end of the mold opposite the end having the molding cavity by applying pressure against the sides of the opening to thereby distort the shape of the optical surface of the mold and stretch the mold material from the cast crosslinked polymeric lens to thereby release the lens from the mold.

References Cited (Backward Citations)

US1378064A Cited
US3353220A Cited
US3876734A Cited
US3931373A Cited
US3841598A Cited
DE2518905A1 Cited
US4027845A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-05-21 1982-11-20 1983-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-05-21 1986-11-20 1987-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-05-21 1990-11-20 1991-05-22 $7700.00 Window Closed / Lapsed

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