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Method for the production of a nonwoven fabric

Assignee: BP Corp North America Inc
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Filing: 1977-06-06
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Granted: 1979-04-24
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Expires: 1997-06-06
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Abstract

Abstract A nonwoven fabric is produced by forming a batt comprising staple fibers oriented primarily in the fill direction, drafting the batt in the warp direction in a first warp-drafting zone, needling the drafted batt, drafting the needled batt in the warp direction in a second warp-drafting zone, and drafting the warp-drafted, needled batt in the fill direction in a fill-drafting zone. A fabric, apparatus for producing the fabric, and a method for fusing a nonwoven batt are provided.

Inventors

  • 👤 Louis Platt
  • 👤 Marvin Wishman
  • 👤 David R. Gentry
  • 👤 Jake E. Williams

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 22:52
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/46; D04H1/48; D04H1/54; D04H1/70; D04H1/74; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/2395; Y10T442/00; Y10T442/60; Y10T442/659; Y10T442/666; Y10T442/667; Y10T442/69

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 94 words
A method for fusing the fibers of a nonwoven batt of synthetic fibers having a longitudinal direction and a transverse direction wherein the depth of fusion is controlled and the integrity of the fibers' cross-section is maintained after fusion comprising subjecting at least one side of the batt to infrared radiation to melt and fuse the fibers together until the desired depth of fusion is obtained wherein the nonwoven batt comprises synthetic fibers oriented primarily in the transverse direction and the batt is subjected to tension in said transverse direction simultaneously with infrared irradiation.
Claim 2
Independent Claim 94 words
A method for fusing the fibers of a nonwoven batt of synthetic fibers having a longitudinal direction and a transverse direction wherein the depth of fusion is controlled and the integrity of the fibers' cross-section is maintained after fusion comprising subjecting at least one side of the batt to infrared radiation to melt and fuse the fibers together until the desired depth of fusion is obtained wherein the nonwoven batt comprises synthetic fibers oriented primarily in the transverse direction and the batt is subjected to tension in said transverse direction simultaneously with infrared irradiation.
Claim 3
Dependent Claim 22 words
The method of claim 1 wherein the synthetic fibers are selected from the group consisting of polyolefins, polyesters, polyamides and mixtures thereof.
Claim 4
Dependent Claim 11 words
The method of claim 1 wherein the synthetic fibers are polypropylene.
Claim 5
Dependent Claim 33 words
The method of claim 1 wherein the synthetic fibers are polypropylene staple having a length ranging from about 11/2 to about 10 inches and a denier ranging from about 1 to about 20.
Claim 6
Dependent Claim 59 words
The method of claim 1 wherein the synthetic fibers are polypropylene staple having a length ranging from 21/2 to about 4 inches, a denier ranging from about 1.5 to about 8, and fibers are fused together throughout the entire thickness of the batt leaving nap on the side of the batt opposite the side subjected to the infrared radiation.

References Cited (Backward Citations)

US2467291A Cited
US2804120A Cited
US2959509A Cited
GB982801A Cited
US3357878A Cited
US3619337A Cited
US3676245A Cited
US3836416A Cited
US3856602A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-04-23 1982-10-23 1983-04-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-04-23 1986-10-23 1987-04-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-04-23 1990-10-23 1991-04-24 $7700.00 Window Closed / Lapsed

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