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Process for producing metallic chromium

Assignee: Tosoh Corp
•
Filing: 1978-07-06
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Granted: 1979-04-24
•
Expires: 1998-07-06
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Abstract

Abstract Disclosed is a process for producing metallic chromium from a chromium- and iron-containing ore. First, the chromium- and iron-containing ore is subjected to carbon reduction to obtain a ferro-chrome; secondly, the ferro-chrome is treated with a chlorinating agent, such as aqueous hydrochloric acid, to obtain an aqueous solution containing chromium chloride and ferrous chloride; thirdly, the ferrous ion present in the aqueous chlorinated solution is oxidized into a ferric ion; fourthly, the aqueous ferric ion-containing solution is contacted with an extractant to extract the ferric ion therefrom; fifthly, the extraction residue, i.e. an aqueous chromium chloride solution, or powdered chromium chloride obtained therefrom, is treated in an oxidizing atmosphere maintained at 500 DEG -1,400 DEG C. by an oxidizing flame where the chromium chloride is roasted to be thereby converted to chromic oxide, and; finally, the chromic oxide is reduced into metallic chromium, preferably by a carbon reduction procedure carried out in two stages.

Inventors

  • 👤 Hiroshi Miyake
  • 👤 Satoru Tenma
  • 👤 Nobuyoshi Sato
  • 👤 Akira Honda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:10
CPC Classifications
C; C22; C22B; C22B34/00; C22B34/30; C22B34/32; Y; Y02; Y02P; Y02P10/00; Y02P10/20

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 136 words
A process for producing metallic chromium which comprises the steps of: reducing a chromium- and iron-containing ore in the presence of a carbonaceous material to obtain a ferro-chrome; treating the ferro-chrome with a chlorinating agent to obtain an aqueous solution containing chromium chloride and ferrous chloride; oxidizing the ferrous ion present in the aqueous solution containing chromium chloride and ferrous chloride, into the ferric ion; contacting the aqueous ferric ion-containing solution with an extractant to extract the ferric ion therefrom; treating the chromium chloride of the aqueous solution, from which the ferric ion has been extracted, in an oxidizing atmosphere maintained at a temperature of from 500° to 1,400° C. by an oxidizing flame where the chromium chloride is roasted to be thereby converted to chromium oxide, and; then, reducing the chromium oxide into metallic chromium.
Claim 2
Dependent Claim 136 words
A process for producing metallic chromium which comprises the steps of: reducing a chromium- and iron-containing ore in the presence of a carbonaceous material to obtain a ferro-chrome; treating the ferro-chrome with a chlorinating agent to obtain an aqueous solution containing chromium chloride and ferrous chloride; oxidizing the ferrous ion present in the aqueous solution containing chromium chloride and ferrous chloride, into the ferric ion; contacting the aqueous ferric ion-containing solution with an extractant to extract the ferric ion therefrom; treating the chromium chloride of the aqueous solution, from which the ferric ion has been extracted, in an oxidizing atmosphere maintained at a temperature of from 500° to 1,400° C. by an oxidizing flame where the chromium chloride is roasted to be thereby converted to chromium oxide, and; then, reducing the chromium oxide into metallic chromium.
Claim 3
Dependent Claim 83 words
A process according to claim 1 wherein the reduction of the chromium oxide into metallic chromium is effected by the steps of: reducing the chromium oxide in the presence of a carbonaceous material to an extent such that the reduced product contains 1 to 10% by weight of oxygen and 1 to 10% by weight of carbon, based on the weight of the reduced product, and; then, further reducing said reduced product at a pressure of 0.1 to 760 torrs into metallic chromium.
Claim 4
Dependent Claim 46 words
A process according to claim 2 wherein said first reduction step is carried out to an extent such that the reduced product contains 1 to 6% by weight of oxygen and 1 to 5% by weight of carbon, based on the weight of the reduced product.
Claim 5
Dependent Claim 22 words
A process according to claim 1 wherein the reduction of the chromium oxide into metallic chromium is effected by a Thermit process.
Claim 6
Dependent Claim 56 words
A process according to claim 1 wherein the aqueous solution of the chlorinating agent is aqueous hydrochloric acid having at least one N concentration and the amount thereof is such that the resultant aqueous solution contains 50 to 200 g/l of chromium, 10 to 100 g/l of iron and 0.2N to 12N of free hydrochloric acid.
Claim 7
Dependent Claim 43 words
A process according to claim 1 wherein said oxidation of the ferrous ion to the ferric ion is carried out by introducing into the ferrous ion-containing aqueous solution at least one substance selected from the group consisting of gaseous chlorine and chromic anhydride.
Claim 8
Dependent Claim 79 words
A process according to claim 1 wherein said extractant used for the extraction of the ferric ion is a solution of 5 to 50% by weight of an extracting agent in diluent; said extracting agent being at least one compound selected from the group consisting of organic phosphates and other phosphorus-containing compounds, primary, secondary and tertiary amines and quaternary ammonium salts, and said diluent being at least one compound selected from the group consisting of hydrocarbons and chlorinated hydrocarbons.
Claim 9
Dependent Claim 52 words
A process according to claim 1 wherein the aqueous solution, which has been contacted with the extractant to extract the ferric ion therefrom, is further contacted with a tertiary amine extractant to extract impurity metal ingredients other than iron, prior to the step of roasting the chromium chloride of the aqueous solution.

References Cited (Backward Citations)

US49682A Cited
US1826261A Cited
US2381236A Cited
US3301669A Cited
US3658507A Cited
US3861903A Cited
US3875285A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-04-23 1982-10-23 1983-04-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-04-23 1986-10-23 1987-04-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-04-23 1990-10-23 1991-04-24 $7700.00 Window Closed / Lapsed

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