Method for producing ammonium phosphate which is substantially free of arsenic

Claim 2

A process for producing ammonium phosphate that is substantially free of arsenic which comprises: (a) reacting crude phosphoric acid containing dissolved arsenic having a +5 valence state with ammonia and arsenic-reducing agent in sufficient proportions to form an ammonium phosphate solution and to reduce the arsenic from the +5 valence state to a lower valence state; (b) forming ammonium phosphate crystals from said solution, leaving a mother liquor that contains substantially all of said arsenic; and (c) recovering said ammonium phosphate crystals that are substantially free of arsenic impurities from said mother liquor.

Claim 3

The process of claim 1 wherein said arsenic-reducing agent is a sulfur-bearing compound selected from the group consisting of alkali metal sulfides, ammonium sulfide, hydrogen sulfide, alkali metal sulfites, ammonium sulfite, sulfur dioxide, alkali metal thiosulfates, and ammonium thiosulfate.

Claim 4

The process of claim 2 wherein said ammonium phosphate is selected from the group consisting of mono-ammonium phosphate, di-ammonium phosphate or combinations thereof.

Claim 5

The process of claim 3 wherein the amount of arsenic-reducing agent added to said crude phosphoric acid ranges from about the stoichiometric proportion to about 100 times the stoichiometric proportion necessary to react with all of said arsenic.

Claim 6

The process of claim 4 wherein said crude phosphoric acid contains other metallic impurities; and metallic phosphates are formed and precipitated from said metallic impurities, and said metallic phosphate precipitates are separated from said solution before said crystallizing step (b).

Claim 7

The process of claim 5 wherein said crude phosphoric acid is first reacted with sufficient ammonia to form a solution having a pH in the range of about 2.0 to about 4.0, then said arsenic-reducing agent is added to said solution and finally said solution reacted with sufficient ammonia to form an ammonium phosphate solution having a pH in the range of from about 5.0 to about 6.0.

Claim 8

The process of claim 6 wherein said arsenic-reducing agent is selected from the groups consisting of sodium sulfide, ammonium sulfide, potassium sulfide, hydrogen sulfide and sodium thiosulfate.

Claim 9

The process of claim 7 wherein the amount of arsenic ranges from more than 5 to about 200 parts per million parts by weight of P 2 O 5 present in crude phosphoric acid, to less than about 5 parts per million parts by weight of P 2 O 5 present in said ammonium phosphate crystals.

Claim 10

The process of claim 8 wherein said arsenic-reducing agent is ammonium sulfide.

Claim 11

The process of claim 8 wherein said arsenic-reducing agent is hydrogen sulfide.

Claim 12

The process of claim 8 wherein said arsenic-reducing agent is sodium thiosulfate.

Claim 13

The process of claim 5 wherein said crude phosphoric acid is first reacted with said arsenic-reducing agent, followed by reaction with said ammonia to form said ammonium phosphate solution.

Claim 14

A process for producing ammonium phosphate that is substantially free of arsenic which comprises: (a) reacting crude phosphoric acid containing dissolved arsenic having a +5 valence state and other metallic impurities with ammonia and alkali metal sulfide in sufficient proportions to form an ammonium phosphate solution to form and precipitate metallic phosphates from said other metallic impurities and to reduce the arsenic from the +5 valance state to a lower valence state; (b) separating said metallic phosphate precipitates from said solution; (c) then forming ammonium phosphate crystals from said solution, leaving a mother liquor that contains substantially all of said arsenic; and (d) recovering said ammonium phosphate crystals that are substantially free of said arsenic from said mother liquor.

Claim 15

A process for producing ammonium phosphate that is substantially free of arsenic which comprises: (a) reacting crude phosphoric acid containing dissolved arsenic having a +5 valence state and other metallic impurities with ammonia and alkali metal sulfide in sufficient proportions to form an ammonium phosphate solution to form and precipitate metallic phosphates from said other metallic impurities and to reduce the arsenic from the +5 valance state to a lower valence state; (b) separating said metallic phosphate precipitates from said solution; (c) then forming ammonium phosphate crystals from said solution, leaving a mother liquor that contains substantially all of said arsenic; and (d) recovering said ammonium phosphate crystals that are substantially free of said arsenic from said mother liquor.

Claim 16

The process of claim 13 wherein said ammonium phosphates are selected from the group consisting of mono-ammonium phosphate, di-ammonium phosphate or combinations thereof.

Claim 17

The process of claim 13 wherein said alkali metal sulfide is selected from the group consisting of potassium sulfide and sodium sulfide.

Claim 18

The process of claim 13 wherein the amount of arsenic is lowered from more than 5 to about 200 parts per million parts by weight of P 2 O 5 present in said crude phosphoric acid to less than about 5 parts per million parts by weight of P 2 O 5 present in said ammonium phosphate crystals.

Claim 19

The process of claim 16 wherein said crude phosphoric acid contains from about 15% to about 50% by weight of P 2 O 5 .

Claim 20

The process of claim 17 wherein the amount of alkali metal sulfide added to said crude phosphoric acid ranges from about the stoichiometric proportion to about 100 times the stoichiometric proportion necessary to react with all of said arsenic.

Claim 21

The process of claim 18 wherein said crude phosphoric acid is first reacted with sufficient ammonia to form a solution having a pH in the range of about 2.0 to about 4.0, then said alkali metal sulfide is added to said solution and finally said solution is reacted with sufficient ammonia to form an ammonium phosphate solution having a pH in the range of from about 5.0 to about 6.0.

Claim 22

The process of claim 19 wherein said alkali metal sulfide is sodium sulfide.

Claim 23

The process of claim 20 wherein said ammonium phosphate formed is mono-ammonium phosphate.

Claim 24

The process of claim 20 wherein said ammonium phosphate formed is di-ammonium phosphate.

Claim 25

The process of claim 21 wherein said amount of alkali metal sulfide added to said crude phosphoric acid ranges from about 10 times the stoichiometric proportion to about 75 times the stoichiometric proportion necessary to react with all of said arsenic impurities.

Claim 26

The process of claim 19 wherein said alkali metal sulfide is potassium sulfide.

Claim 27

The process of claim 18 wherein said crude phosphoric acid is first reacted with said alkali metal sulfide followed by reaction with said ammonia to form said ammonium phosphate solution.