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US4145315A Expired / Lapsed US ⏱️ 0.0 years remaining

Silica-modified zeolite catalyst

Assignee: Mobil Oil AS
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Filing: 1977-12-20
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Granted: 1979-03-20
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Expires: 1997-12-20
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Abstract

Abstract A catalyst is provided, which is especially applicable for the selective production of C 2 -C 3 olefins, comprising a crystalline aluminosilicate zeolite having a silica to alumina ratio of at least about 12, a constraint index, as hereinafter defined, within the approximate range of 1 to 12 and having contained within the interior crystalline structure thereof added amorphous silica in an amount of at least about 0.3 and preferably between about 0.5 and about 30 weight percent. The resultant catalyst is characterized by a n-hexane sorption capacity at a temperature of 90° C. and a n-hexane partial pressure of 83 mm. of mercury which is at least 1 percent less than corresponding sorption capacity under identical conditions for the unmodified zeolite. Generally, the n-hexane sorption capacity for the described silica-modified zeolite, at the above specified conditions, is 5 to 60 percent less than that for the zeolite which has not undergone treatment to incorpoate amorphous silica therein. The invention described herein also encompasses synthesis of the specified catalyst and use of the same in selectively converting lower monohydric alcohols and their ethers, especially methanol and dimethyl ether, to a hydrocarbon mixture rich in ethylene and propylene.

Inventors

  • 👤 Paul G. Rodewald

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 21:20
CPC Classifications
B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/40; C; C07; C07C; C07C1/00; C07C1/20; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/36; B01J2229/42; C07C2529/00; C07C2529/04; C07C2529/06; C07C2529/40

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 126 words
A catalyst composition comprising a crystalline aluminosilicate zeolite having a silica to alumina ratio of at least about 12, a constraint index within the approximate range of 1 to 12 and containing within the interior crystalline structure thereof added amorphous silica in an amount of at least about 0.3 weight percent, introduced therein as a result of (1) contact with a silicone under conditions such that the silicone is sorbed into the pores of the crystalline aluminosilicate zeolite and (2) subsequent calcination, said catalyst being characterized by a n-hexane sorption capacity at a temperature of 90° C. and a n-hexane partial pressure of 83 mm. of mercury which is at least 1 percent less than the corresponding sorption capacity under identical conditions for the unmodified zeolite.
Claim 2
Dependent Claim 126 words
A catalyst composition comprising a crystalline aluminosilicate zeolite having a silica to alumina ratio of at least about 12, a constraint index within the approximate range of 1 to 12 and containing within the interior crystalline structure thereof added amorphous silica in an amount of at least about 0.3 weight percent, introduced therein as a result of (1) contact with a silicone under conditions such that the silicone is sorbed into the pores of the crystalline aluminosilicate zeolite and (2) subsequent calcination, said catalyst being characterized by a n-hexane sorption capacity at a temperature of 90° C. and a n-hexane partial pressure of 83 mm. of mercury which is at least 1 percent less than the corresponding sorption capacity under identical conditions for the unmodified zeolite.
Claim 3
Dependent Claim 22 words
The catalyst composition of claim 1 wherein the amount of added amorphous silica is between about 0.5 and about 30 weight percent.
Claim 4
Dependent Claim 13 words
The catalyst composition of claim 1 wherein said crystalline aluminosilicate zeolite is ZSM-5.
Claim 5
Dependent Claim 16 words
The catalyst composition of claim 1 wherein said zeolite is ZSM-5 predominately in the hydrogen form.
Claim 6
Independent Claim 98 words
A method for preparing a catalyst composition which comprises sorbing into the pores of a crystalline aluminosilicate zeolite, characterized by a silica to alumina ratio of at least about 12 and a constraint index within the approximate range of 1 to 12, a silicone of such molecular dimensions that it readily enters the pores of said zeolite, and calcining the resulting product in an oxygen-containing atmosphere at a temperature between about 300° and about 700° C. for 1 to 24 hours to yield a composite of said crystalline aluminosilicate zeolite having amorphous silica contained within its interior structure.
Claim 7
Independent Claim 98 words
A method for preparing a catalyst composition which comprises sorbing into the pores of a crystalline aluminosilicate zeolite, characterized by a silica to alumina ratio of at least about 12 and a constraint index within the approximate range of 1 to 12, a silicone of such molecular dimensions that it readily enters the pores of said zeolite, and calcining the resulting product in an oxygen-containing atmosphere at a temperature between about 300° and about 700° C. for 1 to 24 hours to yield a composite of said crystalline aluminosilicate zeolite having amorphous silica contained within its interior structure.
Claim 8
Dependent Claim 12 words
The method of claim 5 wherein said crystalline aluminosilicate zeolite is ZSM-5.
Claim 9
Dependent Claim 44 words
The method of claim 5 wherein said silicone is characterized by the general formula: ##STR3## where R 1 and R 2 are individually selected from the group consisting of hydrogen, methyl, fluorine, chlorine and hydroxy and n is an integer of at least 3.
Claim 10
Dependent Claim 17 words
The method of claim 7 wherein n is an integer in the range of 4 to 1000.
Claim 11
Dependent Claim 11 words
The method of claim 7 wherein said silicone is methylhydrogen silicone.
Claim 12
Dependent Claim 20 words
The catalyst composition of claim 1 wherein said crystalline aluminosilicate zeolite having added amorphous silica is contained in a matrix.
Claim 13
Dependent Claim 18 words
The method of claim 5 wherein said temperature is within the approximate range of 350° to 550° C.

References Cited (Backward Citations)

US3658696A Cited
US3980586A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-03-19 1982-09-18 1983-03-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-03-19 1986-09-18 1987-03-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-03-19 1990-09-18 1991-03-20 $7700.00 Window Closed / Lapsed

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