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US4144727A Expired / Lapsed US ⏱️ 0.0 years remaining

Knitted Malimo type fabric

Assignee: Polylok Corp
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Filing: 1977-06-28
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Granted: 1979-03-20
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Expires: 1997-06-28
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Abstract

Abstract A fabric is produced in a stitch-through type machine such as a Malimo machine using the apparatus and method of the invention which has at least two warp yarn design elements laid on a flexible substrate (e.g., a layer of textile filling elements) along rectilinear or non-rectilinear paths and on which a plurality of adjacent design elements are twisted (e.g., symmetrically at 180° per twist) in an aesthetically pleasing configuration at spaced intervals along the warp direction. The design elements are bound to the substrate by knitting thread which forms a multiplicity of warpwise loop chains (e.g., a half-tricot stitch) to secure the substate and design elements against relative displacement and to form thereby an integrated fabric structure. The apparatus for guiding the warp yarn design elements onto the flexible substrate in a twisted and aesthetically pleasing configuration at spaced intervals along the warp direction includes at least one shaft rotatable about its longitudinal axis to which is joined a guide bar having a number of spaced-apart warp yarn guides. The apparatus is adapted to be mounted on the machine for rotation of the shaft about its axis in synchronization with reciprocal linear movement of the shaft along said axis. In the present method of producing the fabric, a plurality of adjacent design elements are twisted at spaced time intervals by means of the herein disclosed apparatus at a location upstream from the point at which the substrate and design elements are joined by the knitting thread.

Inventors

  • 👤 Daniel Duhl
  • 👤 Denton B. Wall

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 16:20
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/40; D04H1/44; D04H1/52; D04B; D04B21/00; D04B21/14; D04B21/16; D04B21/165; D04B23/00; D04B23/10; D04B23/22; D10; D10B; D10B2403/00; D10B2403/02; D10B2403/024; D10B2403/0243

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 126 words
In a fabric made on a stitch-through type machine such as a Malimo machine, including a flexible substrate at least two yarn design elements laid on the substrate in the warp direction, and knitting thread forming a multiplicity of warpwise loop chains which bind together into an integrated structure the substrate and the design elements and to secure the substrate and design elements against relative displacement, the improvement in combination therewith wherein one or more of said design elements in one position cross over on top of one or more adjacent design elements and, in a second position, cross back over said one or more adjacent design elements for providing an aesthetically pleasing appearance corresponding to a twisted configuration of said design elements at spaced intervals.
Claim 2
Dependent Claim 126 words
In a fabric made on a stitch-through type machine such as a Malimo machine, including a flexible substrate at least two yarn design elements laid on the substrate in the warp direction, and knitting thread forming a multiplicity of warpwise loop chains which bind together into an integrated structure the substrate and the design elements and to secure the substrate and design elements against relative displacement, the improvement in combination therewith wherein one or more of said design elements in one position cross over on top of one or more adjacent design elements and, in a second position, cross back over said one or more adjacent design elements for providing an aesthetically pleasing appearance corresponding to a twisted configuration of said design elements at spaced intervals.
Claim 3
Dependent Claim 23 words
The improvement according to claim 1 wherein the design elements are substantially spaced apart and are symmetrically twisted 180° at each twist interval.
Claim 4
Dependent Claim 29 words
The improvement according to claim 2 wherein alternate loops in each chain are formed with a different knitting thread, and each thread forms a series of warpwise loop chains.
Claim 5
Dependent Claim 38 words
The improvement according to claim 3 wherein the knitting thread pierces the flexible substrate and pierces the individual design elements at a substantial number of random points to further secure the substrate and design elements against relative displacement.
Claim 6
Dependent Claim 16 words
The improvement according to claim 4 wherein the knitting thread is applied in a half-tricot stitch.
Claim 7
Dependent Claim 14 words
The improvement according to claim 1 wherein the flexible substrate is a knitted fabric.
Claim 8
Dependent Claim 14 words
The improvement according to claim 1 wherein the flexible substrate is a woven fabric.
Claim 9
Dependent Claim 27 words
The improvement according to claim 1 wherein the flexible substrate is a continuous sheeting material selected from the group consisting of elastomeric foam sheet and fibrous batting.
Claim 10
Dependent Claim 19 words
The improvement according to claim 1 wherein the flexible substrate is at least one layer of textile filling elements.
Claim 11
Dependent Claim 19 words
The improvement according to claim 4 wherein the flexible substrate is at least one layer of textile filling elements.
Claim 12
Dependent Claim 154 words
In a fabric made on a stitch-through type machine such as a malimo machine, including a flexible substrate, at least two yarn design elements laid on the substrate along non-rectilinear paths in the warp direction, each design element including portions of substantial length extending non-parallel to the warp direction, and knitting thread forming a multiplicity of warpwise loop chains which bind together into an integrated structure the substrate and the design elements and to secure the substrate and design elements against relative displacement, the improvement in combination therewith wherein one or more of said design elements in one position crossover on top of one or more adjacent design elements and, in a second position, cross back under said one or more adjacent design elements for providing an aesthetically pleasing appearance corresponding to a twisted configuration of said design elements at spaced intervals in combination with the non-rectilinear disposition of the warp yarn design elements.
Claim 13
Dependent Claim 154 words
In a fabric made on a stitch-through type machine such as a malimo machine, including a flexible substrate, at least two yarn design elements laid on the substrate along non-rectilinear paths in the warp direction, each design element including portions of substantial length extending non-parallel to the warp direction, and knitting thread forming a multiplicity of warpwise loop chains which bind together into an integrated structure the substrate and the design elements and to secure the substrate and design elements against relative displacement, the improvement in combination therewith wherein one or more of said design elements in one position crossover on top of one or more adjacent design elements and, in a second position, cross back under said one or more adjacent design elements for providing an aesthetically pleasing appearance corresponding to a twisted configuration of said design elements at spaced intervals in combination with the non-rectilinear disposition of the warp yarn design elements.
Claim 14
Dependent Claim 23 words
The improvement according to claim 11 wherein the design elements are substantially spaced apart and are symmetrically twisted 180° at each twist interval.
Claim 15
Dependent Claim 29 words
The improvement according to claim 12 wherein alternate loops in each chain are formed with a different knitting thread and each thread forms a series of warpwise loop chains.
Claim 16
Dependent Claim 38 words
The improvement according to claim 13 wherein the knitting thread pierces the flexible substrate and pierces the individual design elements at a substantial number of random points to further secure the substrate and design elements against relative displacement.
Claim 17
Dependent Claim 16 words
The improvement according to claim 14 wherein the knitting thread is applied as a half-tricot stitch.
Claim 18
Dependent Claim 14 words
The improvement according to claim 11 wherein the flexible substrate is a knitted fabric.
Claim 19
Dependent Claim 14 words
The improvement according to claim 11 wherein the flexible substrate is a woven fabric.
Claim 20
Dependent Claim 27 words
The improvement according to claim 11 wherein the flexible substrate is a continuous sheeting material selected from the group consisting of elastomeric foam sheet and fibrous batting.
Claim 21
Dependent Claim 19 words
The improvement according to claim 11 wherein the flexible substrate is at least one layer of textile filling elements.
Claim 22
Dependent Claim 19 words
The improvement according to claim 14 wherein the flexible substrate is at least one layer of testile filling elements.
Claim 23
Dependent Claim 25 words
The improvement according to claim 11 wherein the design elements include portions of substantial length extending diagonally, relative to the warp direction, along straight lines.
Claim 24
Dependent Claim 18 words
The improvement according to claim 11 wherein the design elements include portions of substantial length curving substantially uniformly.
Claim 25
Dependent Claim 26 words
The improvement according to claim 11 wherein the design elements are disposed in groups composed of at least two adjacent elements following a substantially identical pattern.
Claim 26
Dependent Claim 13 words
The improvement according to claim 11 wherein adjacent design elements form different patterns.
Claim 27
Dependent Claim 22 words
The improvement according to claim 24 wherein adjacent design elements form the same pattern but one is reversed relative to the other.

References Cited (Backward Citations)

US3279221A Cited
US3672187A Cited
US3567565A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-03-19 1982-09-18 1983-03-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-03-19 1986-09-18 1987-03-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-03-19 1990-09-18 1991-03-20 $7700.00 Window Closed / Lapsed

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