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US4140071A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing tufted carpet

Assignee: Reemay Inc
•
Filing: 1977-08-09
•
Granted: 1979-02-20
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Expires: 1997-08-09
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Abstract

Abstract There is disclosed a process for preparing a tufted carpet consisting essentially of feeding simultaneously into a tufting machine a woven or bonded nonwoven sheet of continuous polypropylene filaments and a dyeable, bonded, nonwoven sheet of continuous synthetic organic filaments, said sheets being fed in surface contact with each other, and tufting a pile yarn through both sheets to develop a tufted face having tufts extending above the dyeable, bonded, nonwoven sheet, said pile yarn being selected so as to be dyeable in conjunction with the dyeable, bonded, nonwoven sheet.

Inventors

  • 👤 John R. Gee
  • 👤 Ray M. Harlin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 11:48
CPC Classifications
D; D05; D05C; D05C17/00; D05C17/02; Y; Y10; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23979

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 145 words
A process for preparing a tufted carpet consisting essentially of feeding simultaneously into a tufting machine a primary carpet backing of continuous polypropylene filaments, said primary backing being selected from the group consisting of woven material and bonded nonwoven material, and a dyeable, bonded nonwoven sheet of continuous synthetic organic filaments, said sheet having a basis weight of 13 to 30 g/m 2 , a trapezoid tear strength of at least 15 g//g/m 2 and a MD stretch of less than 5%, said primary backing and said dyeable, bonded sheet being fed in unconnected surface contact with each other, and tufting a pile yarn through said backing and said sheet to develop a tufted face having tufts emerging from and extending beyond the dyeable, bonded, nonwoven sheet, said pile yarn being selected so as to be dyeable in conjunction with said dyeable, bonded, nonwoven sheet.
Claim 2
Dependent Claim 145 words
A process for preparing a tufted carpet consisting essentially of feeding simultaneously into a tufting machine a primary carpet backing of continuous polypropylene filaments, said primary backing being selected from the group consisting of woven material and bonded nonwoven material, and a dyeable, bonded nonwoven sheet of continuous synthetic organic filaments, said sheet having a basis weight of 13 to 30 g/m 2 , a trapezoid tear strength of at least 15 g//g/m 2 and a MD stretch of less than 5%, said primary backing and said dyeable, bonded sheet being fed in unconnected surface contact with each other, and tufting a pile yarn through said backing and said sheet to develop a tufted face having tufts emerging from and extending beyond the dyeable, bonded, nonwoven sheet, said pile yarn being selected so as to be dyeable in conjunction with said dyeable, bonded, nonwoven sheet.
Claim 3
Dependent Claim 17 words
The process of claim 1 wherein the sheet of continuous polypropylene filaments is a bonded nonwoven sheet.
Claim 4
Dependent Claim 23 words
The process of claim 2 wherein the sheet of continuous polypropylene filaments has a basis weight of from about 70-140 g/m 2 .
Claim 5
Dependent Claim 20 words
The process of claim 1 wherein the sheet of continuous polypropylene filaments is a woven sheet of continuous ribbon filaments.
Claim 6
Dependent Claim 23 words
The process of claim 4 wherein the sheet of continuous polypropylene filaments has a basis weight of from about 70-140 g/m 2 .

References Cited (Backward Citations)

US2713012A Cited
US2866206A Cited
GB930237A Cited
US3451885A Cited
US3605666A Cited
US4053668A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-02-19 1982-08-21 1983-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-02-19 1986-08-21 1987-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-02-19 1990-08-21 1991-02-20 $7700.00 Window Closed / Lapsed

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