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US4134777A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for rapid removal of cores made of Y2 O3 from directionally solidified eutectic and superalloy materials

Assignee: General Electric Co
•
Filing: 1977-10-06
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Granted: 1979-01-16
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Expires: 1997-10-06
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Abstract

Abstract Caustic solutions are employed in an autoclave process to rapidly remove the cores made of Y 2 O 3 from directionally solidified eutectic alloy and superalloy materials.

Inventors

  • 👤 Marcus P. Borom

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 12:21
CPC Classifications
B; B22; B22D; B22D29/00; B22D29/001; B22D29/002

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 82 words
A method for removing a core made of yttria ceramic material having a grain morphology which is characteristic of grains which have undergone partial sintering resulting in a network of narrow interconnecting bridges formed by sintering and which connect adjacent grains and particles, comprising the process steps of: (a) placing the casting and the core of yttria ceramic material in an autoclave containing an aqueous leaching solution containing a material which is one selected from the group consisting of NaOH and KOH;
Claim 2
Independent Claim 82 words
A method for removing a core made of yttria ceramic material having a grain morphology which is characteristic of grains which have undergone partial sintering resulting in a network of narrow interconnecting bridges formed by sintering and which connect adjacent grains and particles, comprising the process steps of: (a) placing the casting and the core of yttria ceramic material in an autoclave containing an aqueous leaching solution containing a material which is one selected from the group consisting of NaOH and KOH;
Claim 3
Dependent Claim 59 words
(b) heating the casting, yttria ceramic material and leaching solution to a temperature of at least about 200° C.; (c) dissolving substantially all of the interconnecting network of ceramic material by chemical attack by the leaching solution, and (d) removing at least some of the undissolved ceramic material from the casting by the solution agitated by the chemical reaction.
Claim 4
Dependent Claim 59 words
(b) heating the casting, yttria ceramic material and leaching solution to a temperature of at least about 200° C.; (c) dissolving substantially all of the interconnecting network of ceramic material by chemical attack by the leaching solution, and (d) removing at least some of the undissolved ceramic material from the casting by the solution agitated by the chemical reaction.
Claim 5
Dependent Claim 18 words
The method of claim 1 wherein the temperature in the autoclave is no greater than about 350° C.
Claim 6
Dependent Claim 30 words
The method of claim 1 wherein the composition of the leaching solution is from about 10 percent by weight to about 70 percent by weight hydroxide and the balance water.
Claim 7
Dependent Claim 10 words
The method of claim 3 wherein the hydroxide is NaOH.
Claim 8
Dependent Claim 10 words
The method of claim 3 wherein the hydroxide is KOH.
Claim 9
Dependent Claim 15 words
The method of claim 1 wherein the temperature in the autoclave is about 290° C.
Claim 10
Dependent Claim 10 words
The method of claim 6 wherein the hydroxide is NaOH.
Claim 11
Dependent Claim 10 words
The method of claim 6 wherein the hydroxide is KOH.

References Cited (Backward Citations)

US3473599A Cited
US3407864A Cited
US3576653A Cited
US3658486A Cited
US3594118A Cited
US3578391A Cited
US3643728A Cited
US3694264A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-15 1982-07-17 1983-01-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-15 1986-07-17 1987-01-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-15 1990-07-17 1991-01-16 $7700.00 Window Closed / Lapsed

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