Cam-type door lock with recessed handle

Claim 2

A door lock of the type used to lock a pivotally mounted door in a closed position, comprising: (a) two keeper members adapted to be secured to a door frame near two opposite edges of a door opening defined by the door frame, which edges extend transversely to an axis about which a door is mounted for pivotal movement relative to the door frame; (b) an elongate shaft structure adapted to be secured to the pivoted door with its longitudinal axis spaced from and extending susbtantially parallel to the pivot axis of the door; (c) two cam members each being secured to opposite end regions of the shaft and being cooperable with the keeper members for securing the door in a closed position; (d) a housing adapted to be mounted in an opening formed in the door, the housing having sidewalls and a backwall which cooperate to define a forwardly facing recess, and having a pair of aligned openings formed in opposite side wall portions; (e) the shaft structure having a portion which extends through the openings and through the recess; (f) an elongate handle having one end portion secured to the shaft portion and being pivotal with the shaft structure relative to the housing between a nested position wherein the handle is nested within the recess, and a projecting position wherein the other end portion of the handle projects forwardly from the recess; (g) a latch mechanism carried by the housing, the latch mechanism including a latch member movable between latched and unlatched positions, the latch member being operable to engage and releasably retain the handle in its nested position when the latch member is in its latched position and the handle is in its nested position; (h) a key-operated lock cylinder carried by the handle for movement therewith; (i) a lock member operated by the lock cylinder and being movable between locked and unlocked positions as a key is turned in the lock cylinder, the lock member being operable to retain the latch member in its latched position when the handle is in its nested position and when the latch member is in its latched position, whereby a primary locking system operable to retain the handle in its nested position is provided; and (j) lock member reinforcing means carried by the housing and defining a formation which receives the lock member for supporting and rigidifying the lock member and for establishing a secondary locking system operable to retain the handle in its nested position when the lock member is in its locked position.

Claim 3

The door lock of claim 1 wherein the lock member reinforcing means includes a forwardly projecting structure secured to the backwall, and the lock member receiving formation includes a slot formed in the forwardly projecting structure, the lock member being operable to project through the slot when the handle is in its nested position and when the lock member is in its locked position.

Claim 4

The door lock of claim 1 wherein the latch member is formed from a powder metallurgy technique and has a projecting arm which lies behind the lock member when the handle is in its nested position, when the latch member is in its latched position, and when the lock member is in its locked position, the latch member additionally having a hole formed therethrough for receiving a padlock hasp whereby a padlock can be locked in place on the latch member to further secure the handle in its nested position.

Claim 5

The door lock of claim 1 wherein the latch member has a projection which pivots forwardly as the latch member is moved from its latched position toward its unlatched position, and the lock member has an end portion which overlies the projection to prevent movement of the latch member toward its unlatched position when the handle is in its nested position, when the latch member is in its latched position, and when the lock member is in its locked position.

Claim 6

The door lock of claim 4 wherein the lock member reinforcing means receives the lock member end portion at a location adjacent the projection.

Claim 7

The door lock of claim 1 additionally including handle biasing means interposed between the housing and the shaft structure for biasing the handle toward its nested position.

Claim 8

The door lock of claim 6 wherein: (a) the handle biasing means includes a torsion coil spring having coils wrapped around the shaft structure at a location not within the recess; (b) one end portion of the torsion coil spring engages a rearwardly facing surface of the housing; and (c) the other end portion of the torsion coil spring is drivingly connectd to the shaft structure.

Claim 9

A door lock of the type used to lock a pivotally mounted door in a closed position, comprising; (a) two keeper members adapted to be secured to a door frame near top and bottom edges of a door opening defined by the door frame, the door being pivotally secured to the door frame about a substantially vertical axis for pivotal movement relative to the door frame; (b) an elongate shaft structure adapted to be secured to the pivoted door with its longitudinal axis spaced from and extending substantially parallel to the pivot axis of the doors; (c) two cam members, each being secured to opposite end regions of the shaft and being cooperable with the keeper members for securing the door in a closed position; (d) an elongate, pan-shaped housing adapted to be mounted in an opening formed in the door, the housing having side walls and a back wall which cooperate to define a forwardly facing recess, and having a pair of aligned openings formed in opposite side wall portions; (e) the shaft structure having a central portion which extends through the openings and through the recess; (f) an elongate handle having one end portion secured to the central portion and being pivotal with the shaft structure relative to the housing between a nested position wherein the handle is nested within the recess, and a projecting position wherein the other end portion of the handle projects forwardly from the recess; (g) a latch mechanism carried by the housing, the latch mechanism including a latch member movable between latched and unlatched positions, and biasing means biasing the latch member toward its latched position, the latch member being operable to engage and releasably retain the handle in its nested position when the latch member is in its latched position and the handle is in its nested position; (h) the latch member having a projection which pivots forwardly as the latch member is moved from its latched position toward its unlatched position; (i) a key-operated lock cylinder carried by the handle for movement therewith and being positioned by the handle in close proximity to the latch member projection when the handle is in its nested position; (j) a lock member carried by the lock cylinder and being rotatably movable therewith between locked and unlocked positions as the key is turned in the lock cylinder, the lock member having an end portion which overlies the latch member projection to prevent movement of the latch member out of its unlatched position when the handle is in its nested position, when the latch member is in its latched position, and when the lock member is in its locked position; (k) lock member reinforcing means carried by the housing and defining a formation which receives the lock member for supporting and rigidifying the lock member when the handle is in its nested position and when the lock member is in its locked position; and, (l) the lock member and the lock member reinforcing means also being operable to retain the handle in its nested position when the lock member is received by the formation.

Claim 10

A door lock of the type used to lock a pivotally mounted door in a closed position, comprising; (a) two keeper members adapted to be secured to a door frame near top and bottom edges of a door opening defined by the door frame, the door being pivotally secured to the door frame about a substantially vertical axis for pivotal movement relative to the door frame; (b) an elongate shaft structure adapted to be secured to the pivoted door with its longitudinal axis spaced from and extending substantially parallel to the pivot axis of the doors; (c) two cam members, each being secured to opposite end regions of the shaft and being cooperable with the keeper members for securing the door in a closed position; (d) an elongate, pan-shaped housing adapted to be mounted in an opening formed in the door, the housing having side walls and a back wall which cooperate to define a forwardly facing recess, and having a pair of aligned openings formed in opposite side wall portions; (e) the shaft structure having a central portion which extends through the openings and through the recess; (f) an elongate handle having one end portion secured to the central portion and being pivotal with the shaft structure relative to the housing between a nested position wherein the handle is nested within the recess, and a projecting position wherein the other end portion of the handle projects forwardly from the recess; (g) a latch mechanism carried by the housing, the latch mechanism including a latch member movable between latched and unlatched positions, and biasing means biasing the latch member toward its latched position, the latch member being operable to engage and releasably retain the handle in its nested position when the latch member is in its latched position and the handle is in its nested position; (h) the latch member having a projection which pivots forwardly as the latch member is moved from its latched position toward its unlatched position; (i) a key-operated lock cylinder carried by the handle for movement therewith and being positioned by the handle in close proximity to the latch member projection when the handle is in its nested position; (j) a lock member carried by the lock cylinder and being rotatably movable therewith between locked and unlocked positions as the key is turned in the lock cylinder, the lock member having an end portion which overlies the latch member projection to prevent movement of the latch member out of its unlatched position when the handle is in its nested position, when the latch member is in its latched position, and when the lock member is in its locked position; (k) lock member reinforcing means carried by the housing and defining a formation which receives the lock member for supporting and rigidifying the lock member when the handle is in its nested position and when the lock member is in its locked position; and, (l) the lock member and the lock member reinforcing means also being operable to retain the handle in its nested position when the lock member is received by the formation.

Claim 11

The door lock of claim 8 wherein the lock member reinforcing means includes a structure secured to the back wall of the housing and projecting forwardly therefrom, and the lock member receiving formation includes a slot formed in the forwardly projecting structure, the lock member being operable to project through the slot when the handle is in its nested position and the lock member is in its nested position.

Claim 12

The door lock of claim 8 additionally including handle biasing means interposed between the housing and the shaft structure for biasing the handle toward its nested position.

Claim 13

The door lock of claim 10 wherein: (a) the handle biasing means includes a torsion coil spring having coils wrapped around the shaft structure at a location not within the recess; (b) one end portion of the torsion coil spring engages a rearwardly facing surface of the housing; and (c) the other end portion of the torsion coil spring is drivingly connected to the shaft structure.