Patent US4132816A successfully refreshed from Google Patents.
← Back to Patent Explorer
US4132816A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas phase deposition of aluminum using a complex aluminum halide of an alkali metal or an alkaline earth metal as an activator

Assignee: RTX Corp
•
Filing: 1976-02-25
•
Granted: 1979-01-02
•
Expires: 1996-02-25
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A gas phase aluminizing process for alloys based on Group VI B and VIII metals such as chromium, iron, cobalt and nickel is disclosed. The process is particularly useful in the coating of internal passages of complex high temperature gas turbine hardware such as blades and vanes, where it has been found that the complex aluminum halide activators used herein have a "throwing power" greater than was heretofore obtained with the conventional halide activators such as ammonium chloride in the gas phase process.

Inventors

  • 👤 Robert S. Benden
  • 👤 Richard S. Parzuchowski

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 23:42
CPC Classifications
C; C23; C23C; C23C10/00; C23C10/28; C23C10/34; C23C10/36; C23C10/48; C23C10/50; C23C10/06; C23C10/08; C23C16/00; C23C16/04; C23C16/045

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 130 words
A gas diffusion process for providing an aluminum coating on internal passages in a metal substrate selected from a group consisting of iron, chromium, cobalt, and nickel-base alloys which comprises: (a) Heating a powder mixture comprising a source of aluminum, a carrier material selected from the group consisting of complex aluminum halides of alkaline earth metals and mixtures of aluminum halide with a material selected from the group consisting of alkaline earth halides and alkali metal halides, and an inert filler to a temperature sufficient to cause evolution of aluminum-containing gases; and (b) Passing said gases through internal passages of said substrate while said substrate is maintained out of contact with said powder mixture and at a temperature sufficient to produce aluminum diffusion onto the internal surfaces of said part.
Claim 2
Dependent Claim 130 words
A gas diffusion process for providing an aluminum coating on internal passages in a metal substrate selected from a group consisting of iron, chromium, cobalt, and nickel-base alloys which comprises: (a) Heating a powder mixture comprising a source of aluminum, a carrier material selected from the group consisting of complex aluminum halides of alkaline earth metals and mixtures of aluminum halide with a material selected from the group consisting of alkaline earth halides and alkali metal halides, and an inert filler to a temperature sufficient to cause evolution of aluminum-containing gases; and (b) Passing said gases through internal passages of said substrate while said substrate is maintained out of contact with said powder mixture and at a temperature sufficient to produce aluminum diffusion onto the internal surfaces of said part.
Claim 3
Dependent Claim 23 words
The method of claim 1 wherein said aluminum containing gases are admixed with an inert gas stream and driven through said internal passages.
Claim 4
Dependent Claim 14 words
The method of claim 1 wherein said carrier consists of a sodium aluminum halide.
Claim 5
Dependent Claim 19 words
The method of claim 3 wherein said carrier is present in from 1-50% by weight of said powder mixture.
Claim 6
Dependent Claim 11 words
The method of claim 4 wherein said halide is the fluoride.
Claim 7
Dependent Claim 25 words
The method of claim 1 wherein said carrier consists of a mixture of sodium halide and aluminum halide in a weight ratio ranging from 1/4-3/2.
Claim 8
Dependent Claim 25 words
The method of claim 6 wherein said mixture of sodium halide and aluminum halide is present in from 1-50% by weight of said powder mixture.
Claim 9
Dependent Claim 11 words
The method of claim 7 wherein the halide is a chloride.

References Cited (Backward Citations)

US3325313A Cited
US3486927A Cited
US3462288A Cited
US3904789A Cited
US3978251A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-01-01 1982-07-03 1983-01-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-01-01 1986-07-03 1987-01-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-01-01 1990-07-03 1991-01-02 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag