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US4130696A Expired / Lapsed US ⏱️ 0.0 years remaining

Conductive diluent for pressed nickel electrodes

Assignee: Whittaker Technical Products Inc
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Filing: 1976-09-09
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Granted: 1978-12-19
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Expires: 1996-09-09
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Abstract

Abstract The conductive diluent is a combination of powdered carbon (preferably graphite) and nickel flakes. It is admixed with the active electrode material and a binder in the pressed nickel electrode so that the diluent is substantially homogeneously mixed with the active electrode material and is mixed in proportions (by weight) sufficient to provide between about 4% to about 10% of nickel flake and between about 5% to about 10% of powdered carbon within a preferred total conductive diluent range of 10-15%, with the remainder of the nickel electrode admixture essentially comprising active electrode material with a small amount of binder.

Inventors

  • 👤 Ronald G. Gunther

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:32
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/62; H01M4/624; H01M4/24; H01M4/32; H01M4/36; H01M4/48; H01M4/52; H01M4/625; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 114 words
In a pressed nickel electrode comprising an apertured current collector, and an electrode admixture pressed therein, said electrode admixture comprising an active nickel-containing electrode material, a conductive diluent and a binder, the improvement which comprises: having as said an conductive diluent admixture homogeneously mixed with said active electrode material and said binder, and consisting essentially of nickel flake and powdered carbon in amounts between about 4% and about 10% by weight and between about 5% and about 10% by weight, respectively, of the total weight of said active electrode material, said conductive diluent admixture, and said binder, said conductive diluent admixture being between about 10% and about 15% by weight of said total weight.
Claim 2
Dependent Claim 114 words
In a pressed nickel electrode comprising an apertured current collector, and an electrode admixture pressed therein, said electrode admixture comprising an active nickel-containing electrode material, a conductive diluent and a binder, the improvement which comprises: having as said an conductive diluent admixture homogeneously mixed with said active electrode material and said binder, and consisting essentially of nickel flake and powdered carbon in amounts between about 4% and about 10% by weight and between about 5% and about 10% by weight, respectively, of the total weight of said active electrode material, said conductive diluent admixture, and said binder, said conductive diluent admixture being between about 10% and about 15% by weight of said total weight.
Claim 3
Dependent Claim 21 words
The improvement of claim 1 wherein said carbon is a material selected from the group consisting of amorphous carbon and graphite.
Claim 4
Dependent Claim 43 words
The improvement of claim 1 wherein said nickel flake is about 1.1-1.5 mm square by about 0.9-1.3μm thick and wherein each of said nickel flake and said powdered carbon is present in amounts between about 5% and about 7% of said total weight.
Claim 5
Dependent Claim 23 words
The improvement of claim 3 wherein the amount of said powdered carbon is at least equal to the amount of said nickel flake.
Claim 6
Dependent Claim 87 words
The improvement of claim 1 wherein said nickel flake has an area defined by sieve sizes +20μm,-44μm and has a thickness of about 0.5μm and wherein said nickel flake is present in amounts between about 7% and about 10% by weight of said total weight, said powdered carbon is present in amounts between about 5% and about 8% by weight of said total weight, and the combined weight of said nickel flake and said powdered carbon is between about 12% and about 15% of said total weight.
Claim 7
Dependent Claim 93 words
A pressed nickel electrode comprising: an apertured current collector; and homogeneous electrode admixture pressed into said apertured current collector and comprising an active electrode material, a binder, and a conductive diluent admixture consisting essentially of nickel flake and powdered carbon in amounts between about 4% and about 10% by weight and between about 5% and about 10% by weight, respectively, of the total weight of said active electrode material, said conductive diluent admixture, and said binder, said conductive diluent admixture being between about 10% and about 15% by weight of said total weight.
Claim 8
Dependent Claim 93 words
A pressed nickel electrode comprising: an apertured current collector; and homogeneous electrode admixture pressed into said apertured current collector and comprising an active electrode material, a binder, and a conductive diluent admixture consisting essentially of nickel flake and powdered carbon in amounts between about 4% and about 10% by weight and between about 5% and about 10% by weight, respectively, of the total weight of said active electrode material, said conductive diluent admixture, and said binder, said conductive diluent admixture being between about 10% and about 15% by weight of said total weight.
Claim 9
Dependent Claim 19 words
The electrode of claim 6 wherein said carbon is selected from the group consisting of amorphous carbon and graphite.
Claim 10
Dependent Claim 47 words
The electrode of claim 6 wherein said powdered carbon is graphite, said nickel flake is about 1.1-1.5 mm square by about 0.9-1.3μm thick and wherein each of said nickel flake and said graphite is present in amounts between about 5% and about 7% of said total weight.
Claim 11
Dependent Claim 22 words
The electrode of claim 8 wherein the amount of said graphite is at least equal to the amount of said nickel flake.
Claim 12
Dependent Claim 91 words
The electrode of claim 6 wherein said powdered carbon is graphite, said nickel flake has an area defined by sieve sizes +20μm,-44μm and has a thickness of about 0.5μm, and said nickel flake is present in amounts between about 7% and about 10% by weight of said total weight, said powdered carbon is present in amounts between about 5% and about 8% by weight of said total weight, and the combined weight of said nickel flake and said powdered carbon is between about 12% and about 15% of said total weight.
Claim 13
Dependent Claim 20 words
The electrode of claim 6 wherein said binder is present in an amount sufficient to produce a unitary, cohesive electrode.
Claim 14
Dependent Claim 47 words
The electrode of claim 11 wherein said binder is present in an amount between about 1.5% and about 10% by weight of said total weight and said active electrode material is present in an amount between about 80% and about 88% by weight of said total weight.
Claim 15
Dependent Claim 32 words
The electrode of claim 6 wherein said active electrode is a nickel-containing material selected from the group consisting of nickel hydroxide and the berthollide NiO x where x is not an integer.

References Cited (Backward Citations)

US948558A Cited
US2738375A Cited
US2828351A Cited
US2727080A Cited
US3066178A Cited
US3230113A Cited
US3551205A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-12-18 1982-06-19 1982-12-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-12-18 1986-06-19 1986-12-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-12-18 1990-06-19 1990-12-19 $7700.00 Window Closed / Lapsed

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