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US4128989A Expired / Lapsed US ⏱️ 0.0 years remaining

Deep-dyeing polyester spinning process

Assignee: Monsanto Co
•
Filing: 1977-04-04
•
Granted: 1978-12-12
•
Expires: 1997-04-04
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Abstract

Abstract Polyester yarn is spun at a sufficiently high speed to produce substantial stress-induced crystallinity and low shrinkage. The resulting feed yarn is textured, yielding a textured yarn which dyes considerably deeper than conventional polyester yarns.

Inventors

  • 👤 James E. Bromley
  • 👤 Wayne T. Mowe
  • 👤 Frank Stutz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 11:52
CPC Classifications
D; D02; D02G; D02G1/00; D02G1/02; D02G1/0286

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 113 words
A process for making a deep-dyeing polyester yarn, comprising the steps of: a. texturing a polyester feed yarn having less than 30% shrinkage, an elongation greater than 10% and less than 80%, and a stress-induced crystalline structure having an average crystallite volume of at least 4 × 10 5 cubic angstroms and an average lateral minimum dimension as determined by X-ray diffraction of more than 45 angstroms, said step of texturing comprising heat-setting of said feed yarn at a temperature above 170° C. and below the melt point of said feed yarn while said feed yarn is deformed into a non-rectilinear configuration, and b. collecting the resulting textured yarn in an orderly fashion.
Claim 2
Dependent Claim 113 words
A process for making a deep-dyeing polyester yarn, comprising the steps of: a. texturing a polyester feed yarn having less than 30% shrinkage, an elongation greater than 10% and less than 80%, and a stress-induced crystalline structure having an average crystallite volume of at least 4 × 10 5 cubic angstroms and an average lateral minimum dimension as determined by X-ray diffraction of more than 45 angstroms, said step of texturing comprising heat-setting of said feed yarn at a temperature above 170° C. and below the melt point of said feed yarn while said feed yarn is deformed into a non-rectilinear configuration, and b. collecting the resulting textured yarn in an orderly fashion.
Claim 3
Dependent Claim 18 words
The process defined in claim 1, wherein said step of texturing comprises drawing while false-twist heat-setting said yarn.
Claim 4
Dependent Claim 18 words
The process defined in claim 2, wherein the temperature of heat-setting is between 180° C. and 245° C.
Claim 5
Dependent Claim 16 words
The process defined in claim 1, wherein said feed yarn has a shrinkage less than 10%.
Claim 6
Dependent Claim 24 words
The process defined in claim 1, wherein said feed yarn has a longitudinal crystallite dimension in the 103 direction of at least 100 angstroms.
Claim 7
Dependent Claim 14 words
A deep-dyeing textured polyester yarn having a crystallite skewness angle between 5° and 35°.
Claim 8
Dependent Claim 14 words
A deep-dyeing textured polyester yarn having a crystallite skewness angle between 5° and 35°.
Claim 9
Dependent Claim 15 words
A yarn as defined in claim 6, wherein said yarn is a false-twist heat-set yarn.
Claim 10
Dependent Claim 16 words
A yarn as defined in claim 6, wherein said skewness angle is between 20° and 30°.
Claim 11
Dependent Claim 16 words
A yarn as defined in claim 7, wherein said skewness angle is between 20° and 30°.

References Cited (Backward Citations)

US3996324A Cited
US3977175A Cited
US3973386A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-12-11 1982-06-12 1982-12-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-12-11 1986-06-12 1986-12-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-12-11 1990-06-12 1990-12-12 $7700.00 Window Closed / Lapsed

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