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Polymerization process using di-t-butyl diperoxycarbonate as a finishing catalyst

Assignee: Arkema Inc
•
Filing: 1977-01-06
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Granted: 1978-11-14
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Expires: 1997-01-06
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Abstract

Abstract A process for the free-radical polymerization of a vinyl monomer, including vinyl aromatic monomer, at least two distinct, progressively higher polymerization temperatures, each between the temperatures of from about 50° C and 130° C, in the presence of at least two free-radical initiators, one of which, used in relatively minor proportions, is di-t-butyl diperoxycarbonate and the other, used in relatively major proportions, has a ten hour half-life temperature below 90° C. The distinct temperatures for polymerization may occur as separate parts of a polymerization in which the temperature of the system continually increases.

Inventors

  • 👤 Vasanth R. Kamath

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 21:49
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/28; C08F4/32; C08F4/38

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 125 words
A process for the free-radical polymerization of a vinyl monomer, including vinyl aromatic monomer, comprising polymerizing said monomer at at least two distinct, progressively higher polymerization temperatures, each between the temperatures of from about 50° C. to 130° C., in the presence of at least two free-radical initiators, one of which, used in relatively minor proportions as a finishing catalyst, is a di-t-butyl piperoxycarbonate and the other, has a ten hour half-life temperature below 90° C., wherein the same solvent is used for measuring the half life of all initiators, wherein the time to produce polymer without more than 0.1 weight percent residual monomer can be reduced by as much as 20% of the time required if the di-t-butyl diperoxycarbonate finishing initiator were not present.
Claim 2
Dependent Claim 125 words
A process for the free-radical polymerization of a vinyl monomer, including vinyl aromatic monomer, comprising polymerizing said monomer at at least two distinct, progressively higher polymerization temperatures, each between the temperatures of from about 50° C. to 130° C., in the presence of at least two free-radical initiators, one of which, used in relatively minor proportions as a finishing catalyst, is a di-t-butyl piperoxycarbonate and the other, has a ten hour half-life temperature below 90° C., wherein the same solvent is used for measuring the half life of all initiators, wherein the time to produce polymer without more than 0.1 weight percent residual monomer can be reduced by as much as 20% of the time required if the di-t-butyl diperoxycarbonate finishing initiator were not present.
Claim 3
Dependent Claim 16 words
The process of claim 1 wherein the polymerization process is conducted isothermally at two distinct temperatures.
Claim 4
Dependent Claim 25 words
The process of claim 1 wherein the distinct temperatures occur as separate parts of the polymerization in which the temperature of the system continually increases.
Claim 5
Dependent Claim 20 words
The process of claim 1 wherein the initiator having the ten hour half-life temperature below 90° C. is benzoyl peroxide.
Claim 6
Dependent Claim 11 words
The process of claim 1 wherein the vinyl monomer is styrene.

References Cited (Backward Citations)

GB848620A Cited
GB1243197A Cited
US3534009A Cited
US3743630A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-13 1982-05-15 1982-11-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-13 1986-05-15 1986-11-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-13 1990-05-15 1990-11-14 $7700.00 Window Closed / Lapsed

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