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Article and process for the manufacture of a carrier web

Assignee: Hoechst AG
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Filing: 1977-05-02
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Granted: 1978-11-14
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Expires: 1997-05-02
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Abstract

Abstract A process is described for the production of a carrier web of a spun bond consisting of synthetic polyester filaments having a melting point of more than 230 DEG C and a filament titer of approximately 3 to 15 dtex. To this spun bond, a chemical binder is applied in the form of an aqueous dispersion which is dried at approximately 120 DEG to 220 DEG C. The dispersion consists of (A) 10 TO 60% BY WEIGHT OF A COPOLYMER OF 60 TO 90% BY WEIGHT OF STYRENE, 5 TO 20% BY WEIGHT OF BUTADIENE, 2 TO 10% BY WEIGHT OF ACRYLIC ACID AND 2 TO 10% BY WEIGHT OF ACRYLAMIDE, (B) 5 TO 30% BY WEIGHT, CALCULATED ON THE AMOUNT OF COPOLYMER, OF A MELAMINE FORMALDEHYDE PRECONDENSATE, (C) A CATALYTIC AMOUNT OF ACID CATALYSTS, AS WELL AS, OPTIONALLY, (D) FURTHER INERT ADDITIVES.

Inventors

  • 👤 Peter Eckardt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 21:19
CPC Classifications
D; D04; D04H; D04H3/00; D04H3/005; D04H3/009; D04H3/011; D04H3/08; D04H3/12; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31786; Y10T442/00; Y10T442/60; Y10T442/681

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 156 words
In a process for the production of a carrier web of a spun bond consisting of synthetic polyester filaments having a melting point of more than 230° C. and a filament titer of approximately 3 to 15 dtex, bonded by approximately 10 to 30% by weight, calculated on the unbonded spun bond, of a chemical binder, by applying the same to the spun bond in the form of an aqueous dispersion and hardening by drying at approximately 120 to 220° C., the improvement which comprises using an aqueous dispersion comprising (a) 10 to 60% by weight consisting of a copolymer of 60 to 90% by weight of styrene, 5 to 20% by weight of butadiene, 2 to 10% by weight of acrylic acid and 2 to 10% by weight of acrylamide, (b) 5 to 30% by weight, calculated on the amount of copolymer, of a melamine formaldehyde precondensate, and (c) a catalytic amount of acid catalyst.
Claim 2
Dependent Claim 156 words
In a process for the production of a carrier web of a spun bond consisting of synthetic polyester filaments having a melting point of more than 230° C. and a filament titer of approximately 3 to 15 dtex, bonded by approximately 10 to 30% by weight, calculated on the unbonded spun bond, of a chemical binder, by applying the same to the spun bond in the form of an aqueous dispersion and hardening by drying at approximately 120 to 220° C., the improvement which comprises using an aqueous dispersion comprising (a) 10 to 60% by weight consisting of a copolymer of 60 to 90% by weight of styrene, 5 to 20% by weight of butadiene, 2 to 10% by weight of acrylic acid and 2 to 10% by weight of acrylamide, (b) 5 to 30% by weight, calculated on the amount of copolymer, of a melamine formaldehyde precondensate, and (c) a catalytic amount of acid catalyst.
Claim 3
Dependent Claim 16 words
The process according to claim 1, wherein the polyester filaments used are composed of polyethylene terephthalate.
Claim 4
Dependent Claim 107 words
A carrier web of a chemically bonded spun bond of synthetic polyester filaments having a melting point of more than 230° C. and an individual filament titer of approximately 3 to 15 dtex, characterized by a weight per unit area of approximately 80 to 400 g/m 2 a strength, longitudinally, of approximately 30 to 140 daN/5 cm, an elongation at break, longitudinally, of approximately 20 to 50%, a break propagation resistance of approximately 2 to 9 daN, a specific strength of at least 38 (daN/5 cm) ÷ (100 g/m.sup.2) and a specific elongation, longitudinally, at 180° C. and 5 daN/5 cm load, of 600%. g/m 2 maximum.
Claim 5
Dependent Claim 107 words
A carrier web of a chemically bonded spun bond of synthetic polyester filaments having a melting point of more than 230° C. and an individual filament titer of approximately 3 to 15 dtex, characterized by a weight per unit area of approximately 80 to 400 g/m 2 a strength, longitudinally, of approximately 30 to 140 daN/5 cm, an elongation at break, longitudinally, of approximately 20 to 50%, a break propagation resistance of approximately 2 to 9 daN, a specific strength of at least 38 (daN/5 cm) ÷ (100 g/m.sup.2) and a specific elongation, longitudinally, at 180° C. and 5 daN/5 cm load, of 600%. g/m 2 maximum.
Claim 6
Dependent Claim 103 words
A carrier web according to claim 3, wherein the chemically bonded spun bond is bonded with approximately 10 to 30% by weight, calculated on the unbonded spun bond, of a polymeric binder deposited from an aqueous dispersion containing (a) 10 to 60% by weight consisting of a copolymer of 60 to 90% by weight of styrene, 5 to 20% by weight of butadiene, 2to 10% by weight of acrylic acid and 2 to 10% by weight of acrylamide, (b) 5 to 30% by weight, calculated on the amount of copolymer, of a melamine formaldehyde precondensate, and (c) a catalytic amount of acid catalyst.
Claim 7
Dependent Claim 21 words
A process according to claim 1 wherein the aqueous dispersion comprises, in addition to components (a), (b) and (c), inert additives.
Claim 8
Dependent Claim 28 words
A carrier web according to claim 4 wherein the polymeric binder is deposited from an aqueous dispersion containing, in addition to components (a), (b) and (c), inert additives.

References Cited (Backward Citations)

US3922419A Cited
US3743612A Cited
US3940537A Cited
US3967032A Cited
US3996481A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-11-13 1982-05-15 1982-11-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-11-13 1986-05-15 1986-11-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-11-13 1990-05-15 1990-11-14 $7700.00 Window Closed / Lapsed

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