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US4122658A Expired / Lapsed US ⏱️ 0.0 years remaining

False-twist yarn and process

Assignee: Toray Industries Inc
•
Filing: 1977-08-29
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Granted: 1978-10-31
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Expires: 1997-08-29
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Abstract

Abstract "Islands-in-a-sea" type composite filaments consisting of a relatively low melting point sea component and a plurality of higher melting point island components are false-twisted at a false-twisting temperature Q, wherein: P + 10 ≦ Q < R (wherein P is the melting point of the sea component and R is the melting point of each of the island components) to obtain a false-twist yarn. The cross-sectional configuration of the composite filaments as a whole undergoes deformation, but the cross-sectional configuration of each of the island components in said filaments undergoes substantially no deformation.

Inventors

  • 👤 Atsumi Morioka
  • 👤 Tamotsu Nakashima

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 04:03
CPC Classifications
D; D02; D02G; D02G1/00; D02G1/02; D02G1/0286; Y; Y10; Y10S; Y10S57/00; Y10S57/905

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 74 words
A false-twist yarn comprising a plurality of false-twisted "islands-in-a-sea" type composite synthetic polymer filaments, said filaments comprising a plurality of island components having a predetermined melting point, and a sea component having a melting point below that of said island components, characterized in that the cross-sectional configuration of the composite filament as a whole has been deformed the cross-sectional configuration of each of the island components in said filaments is substantially free of deformation.
Claim 2
Dependent Claim 74 words
A false-twist yarn comprising a plurality of false-twisted "islands-in-a-sea" type composite synthetic polymer filaments, said filaments comprising a plurality of island components having a predetermined melting point, and a sea component having a melting point below that of said island components, characterized in that the cross-sectional configuration of the composite filament as a whole has been deformed the cross-sectional configuration of each of the island components in said filaments is substantially free of deformation.
Claim 3
Dependent Claim 29 words
A false-twist yarn according to claim 1, wherein said composite filaments are free of fusion to one another and the crimp rigidity of the yarn is at least 7%.
Claim 4
Dependent Claim 16 words
A false-twist yarn according to claim 1, wherein said composite filaments are fused to one another.
Claim 5
Dependent Claim 32 words
A false-twist yarn according to claim 1, wherein the difference between the melting point of each of said island components and that of said sea component is at least about 100° C.
Claim 6
Dependent Claim 17 words
A false-twist yarn according to claim 4, wherein the said difference is at least about 120° C.
Claim 7
Dependent Claim 27 words
A false-twist yarn according to claim 1, wherein said island components are selected from the group consisting of polyester and polyamide, and said sea component is polystyrene.
Claim 8
Dependent Claim 26 words
A false-twist yarn according to claim 1, wherein the weight ratio of said island components, based upon the total, is within the range of about 65-90%.
Claim 9
Dependent Claim 20 words
A false-twist yarn according to claim 1, wherein the number of said island components is from about 3 to 10.
Claim 10
Dependent Claim 21 words
A false-twist yarn according to claim 1, wherein the denier of each of said island components averages from about 0.5-0.9 d.
Claim 11
Dependent Claim 22 words
A false-twist yarn according to claim 1, wherein at least two island components are different in deformation degree of the cross-sectional configuration.
Claim 12
Dependent Claim 69 words
A process for the production of a false-twist yarn which comprises false-twisting "islands-in-a-sea" type composite filaments which comprise a plurality of higher melting point island components and a lower melting point sea component at the temperature Q, wherein Q satisfies the relationship P + 10 ≦ Q < R wherein P is the melting point of the sea component and R is the melting point of the island components.
Claim 13
Dependent Claim 69 words
A process for the production of a false-twist yarn which comprises false-twisting "islands-in-a-sea" type composite filaments which comprise a plurality of higher melting point island components and a lower melting point sea component at the temperature Q, wherein Q satisfies the relationship P + 10 ≦ Q < R wherein P is the melting point of the sea component and R is the melting point of the island components.
Claim 14
Dependent Claim 29 words
A process according to claim 11, wherein the difference between the melting point of said island components and that of said sea component is at least about 100° C.
Claim 15
Dependent Claim 31 words
A process according to claim 12, wherein the difference between the melting point of each of said island components from that of said sea component is at least about 120° C.
Claim 16
Dependent Claim 20 words
A process according to claim 11, wherein said island components are polyester or polyamide and said sea component is polystyrene.
Claim 17
Dependent Claim 23 words
A process according to claim 11, wherein said Q is within the following range: P + 10 ≦ Q < P + 40
Claim 18
Dependent Claim 21 words
A process according to claim 11, wherein said Q is within the following range: P + 40 ≦ Q < R
Claim 19
Dependent Claim 112 words
a false-twist yarn comprising a plurality of false-twisted "islands-in-a-sea" type composite filaments, said filaments comprising a plurality of thermoplastic island components having a predetermined melting point, and a thermoplastic polymer sea component having a melting point at least 100° C. lower than said island components, the percentage by weight of island components to the total weight of yarn being essentially within the range of 65-90%, the denier of each of said island components being within the range of about 0.001-10 denier, the cross-sectional configuration of the composite filament as a whole having been deformed, and the cross-sectional configuration of each of the island components in said filaments being substantially free of deformation.
Claim 20
Dependent Claim 112 words
a false-twist yarn comprising a plurality of false-twisted "islands-in-a-sea" type composite filaments, said filaments comprising a plurality of thermoplastic island components having a predetermined melting point, and a thermoplastic polymer sea component having a melting point at least 100° C. lower than said island components, the percentage by weight of island components to the total weight of yarn being essentially within the range of 65-90%, the denier of each of said island components being within the range of about 0.001-10 denier, the cross-sectional configuration of the composite filament as a whole having been deformed, and the cross-sectional configuration of each of the island components in said filaments being substantially free of deformation.

References Cited (Backward Citations)

US3546063A Cited
US3350488A Cited
US3531368A Cited
US3645819A Cited
US3716614A Cited
US4008344A Cited
US4055941A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-10-30 1982-05-01 1982-10-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-10-30 1986-05-01 1986-10-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-10-30 1990-05-01 1990-10-31 $7700.00 Window Closed / Lapsed

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