Tobacco substitute having improved ash characteristics

Claim 2

A tobacco substitute, which comprises: (a) from about 10% to about 40% by weight of tobacco fines, the presence of said tobacco fines reducing ash blooming when said substitute is combusted; (b) from about 5% to about 35% by weight of an organic binder; (c) from about 2% to about 35% by weight of an ash stabilizing filler which is a boron compound selected from the group consisting of boric oxide, a boron oxyacid, and ammonium, alkali metal, and alkaline earth metal salts of a boron oxyacid and mixtures thereof; and (d) from about 25% to about 75% by weight of an inorganic filler selected from the group consisting of alumina, alumina trihydrate, magnesium carbonate, calcium carbonate, charcoal and mixtures thereof.

Claim 3

The tobacco substitute of claim 1, wherein said tobacco fines are selected from the group consisting of manufacturing fines, ground burley stem, ground flue-cured stem, and mixtures thereof.

Claim 4

The tobacco substitute of claim 2 which includes about 10% to about 25% tobacco fines.

Claim 5

The tobacco substitute of claim 1 which includes about 40% to about 60% by weight of said inorganic filler.

Claim 6

The tobacco substitute of claim 1 which additionally includes up to about 15% by weight of a material selected from the group consisting of monoammonium phosphate, diammonium phosphate, and mixtures thereof.

Claim 7

The tobacco substitute of claim 5 which additionally includes up to about 10% by weight cellulosic fibers.

Claim 8

The tobacco substitute of claim 6 in which said cellulosic fibers are paper fibers.

Claim 9

The tobacco substitute of claim 1 which additionally includes up to about 10% by weight of a burn additive selected from the group consisting of sodium nitrate, sodium citrate, potassium tartrate and mixtures thereof.

Claim 10

The tobacco substitute of claim 1 in which said boron compound is borax.

Claim 11

The tobacco substitute of claim 1 in which said inorganic filler is alumina trihydrate.

Claim 12

The tobacco substitute of claim 1 which includes about 10% to about 25% binder.

Claim 13

The tobacco substitute of claim 1 which includes about 3% by weight to about 10% by weight of said boron compound.

Claim 14

The tobacco substitue of claim 1 in which said inorganic filler is alumina trihydrate.

Claim 15

The tobacco substitue of claim 1 in which said binder is selected from the group consisting of methyl cellulose, cellulose acetate, hydroxyethyl cellulose, sodium carboxymethyl cellulose, and mixtures thereof.

Claim 16

The tobacco substitute of claim 14 in which said binder consists of a mixture of methyl cellulose and cellulose acetate.

Claim 17

The tobacco substitute of claim 14 in which said binder is sodium carboxymethyl cellulose.

Claim 18

A smoke article comprising tobacco blended with up to about 50% of the tobacco substitute of claim 1.

Claim 19

A tobacco substitute comprising: (a) from about 10% to about 40% by weight of tobacco fines selected from the group consisting of manufacturing fines, ground flue-cured stem, ground burley stem, and mixtures thereof, the presence of said tobacco fines reducing ash blooming when said substitute is combusted; (b) from about 25% to about 75% by weight of an inorganic filler selected from the group consisting of alumina, alumina trihydrate, calcium carbonate, magnesium carbonate, charcoal and mixtures thereof; (c) from about 2% to about 35% by weight of an ash stabilizing filler which is a boron compound selected from the group consisting of boric oxide, a boron oxyacid, and ammonium, alkali metal, and alkaline earth metal salts of a boron oxyacid and mixtures thereof; (d) up to about 15% by weight of a phosphate material selected from the group consisting of monoammonium phosphate, diammonium phosphate and mixtures thereof; (e) from about 5% to about 35% by weight of an organic binder; (f) up to about 10% by weight of a burn additive selected from the group consisting of sodium nitrate, sodium citrate, potassium tartrate, and mixtures thereof; and (g) up to about 10% by weight cellulosic fibers.

Claim 20

A tobacco substitute comprising: (a) from about 10% to about 40% by weight of tobacco fines selected from the group consisting of manufacturing fines, ground flue-cured stem, ground burley stem, and mixtures thereof, the presence of said tobacco fines reducing ash blooming when said substitute is combusted; (b) from about 25% to about 75% by weight of an inorganic filler selected from the group consisting of alumina, alumina trihydrate, calcium carbonate, magnesium carbonate, charcoal and mixtures thereof; (c) from about 2% to about 35% by weight of an ash stabilizing filler which is a boron compound selected from the group consisting of boric oxide, a boron oxyacid, and ammonium, alkali metal, and alkaline earth metal salts of a boron oxyacid and mixtures thereof; (d) up to about 15% by weight of a phosphate material selected from the group consisting of monoammonium phosphate, diammonium phosphate and mixtures thereof; (e) from about 5% to about 35% by weight of an organic binder; (f) up to about 10% by weight of a burn additive selected from the group consisting of sodium nitrate, sodium citrate, potassium tartrate, and mixtures thereof; and (g) up to about 10% by weight cellulosic fibers.

Claim 21

The tobacco substitute of claim 18 in which said tobacco fines are manufacturing fines.

Claim 22

The tobacco substitute of claim 18 in which said boron compound is borax.

Claim 23

The tobacco substitute of claim 18 in which said binder is selected from the group consisting of methyl cellulose, cellulose acetate, hydroxyethyl cellulose, sodium carboxymethyl cellulose and mixtures thereof.

Claim 24

A smoke article comprising tobacco blended with up to about 50% of the tobacco substitute of claim 18.

Claim 25

The tobacco substitute of claim 18 in which said inorganic filler is alumina trihydrate.

Claim 26

The tobacco substitute of claim 18 which comprises from about 10% to about 25% by weight of said tobacco fines; from about 40% to about 60% by weight of said inorganic filler; from about 3% to about 10% by weight of said boron compound; up to about 10% by weight of said phosphate material; and up to about 5% by weight paper fibers.

Claim 27

The tobacco substitute of claim 24 in which said tobacco fines are manufacturing fines; said inorganic filler is alumina trihydrate; said boron compound is borax; said phosphate material is diammonium phosphate; and said burn additive is sodium citrate.

Claim 28

The tobacco substitute of claim 25 in which said binder is sodium carboxymethylcellulose.

Claim 29

A smoke article comprising tobacco blended with up to about 50% of the tobacco substitute of claim 26.

Claim 30

The tobacco substitute of claim 25 in which said binder is cellulose acetate and methyl cellulose.

Claim 31

A smoke article comprising tobacco blended with up to about 50% of the tobacco substitute of claim 28.

Claim 32

The tobacco substitute of claim 1 wherein the proportion of tobacco fines is an excess of about 20%.

Claim 33

The tobacco substitute of claim 18 wherein the proportion of tobacco fines is less than 20%.