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US4118262A Expired / Lapsed US ⏱️ 0.0 years remaining

Longitudinal load carrying method for fiber reinforced filament wound structures

Assignee: Brunswick Corp
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Filing: 1976-05-21
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Granted: 1978-10-03
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Expires: 1996-05-21
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Abstract

Abstract A lightweight composite fiber wound tubular member or casing, such as a rocket motor case, has one or more openings formed through one end portion of the wall thereof by orienting the filaments or fibers around each opening to provide reinforcement for loads applied to fasteners passing through said openings. The orientation of the filaments or fibers is such as to receive and transfer loads applied to the walls of the openings in the tubular member in a direction substantially parallel to the axis of the tubular member. A method of manufacturing the tubular member is disclosed which includes winding the filaments or fibers along a helical path and around the area defining each opening, together with the apparatus for performing the method.

Inventors

  • 👤 Harry Thomas Abbott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 19:37
CPC Classifications
B; B29; B29C; B29C53/00; B29C53/56; B29C53/58; B29C53/60; Y; Y10; Y10S; Y10S138/00; Y10S138/02; Y10S220/00; Y10S220/23; Y10S60/00; Y10S60/909

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 191 words
In a method of manufacturing a lightweight filament wound casing having connector openings at one end comprising the steps of: (1) preparing a cylindrical mandrel by inserting a predetermined number of radially projecting, spaced-apart pegs near one end portion thereof, (2) rotating said mandrel as it is moved longitudially in one direction, (3) feeding a continuous resin impregnated filament to the surface of said mandrel to lay the filament up in a helical form, (4) controlling the speed of the longitudinal movement so as to decrease the angle the filament makes with respect to the longitudinal axis of the mandrel as the fiber approaches the area of the pegs and increase the angle as the filament leaves the area of the pegs, said filament being passed around one of said pegs as the direction of longitudinal movement is reversed, the filament being laid up along a helical path around the mandrel back to a starting point, each layer of filaments including at least one pass around each peg in said mandrel; (5) curing the wound casing, (6) removing the pegs from the mandrel; and, (7) removing the casing from the mandrel.
Claim 2
Dependent Claim 191 words
In a method of manufacturing a lightweight filament wound casing having connector openings at one end comprising the steps of: (1) preparing a cylindrical mandrel by inserting a predetermined number of radially projecting, spaced-apart pegs near one end portion thereof, (2) rotating said mandrel as it is moved longitudially in one direction, (3) feeding a continuous resin impregnated filament to the surface of said mandrel to lay the filament up in a helical form, (4) controlling the speed of the longitudinal movement so as to decrease the angle the filament makes with respect to the longitudinal axis of the mandrel as the fiber approaches the area of the pegs and increase the angle as the filament leaves the area of the pegs, said filament being passed around one of said pegs as the direction of longitudinal movement is reversed, the filament being laid up along a helical path around the mandrel back to a starting point, each layer of filaments including at least one pass around each peg in said mandrel; (5) curing the wound casing, (6) removing the pegs from the mandrel; and, (7) removing the casing from the mandrel.
Claim 3
Dependent Claim 33 words
In the method of manufacture of claim 1 wherein the longitudinal movement of the mandrel is such as to produce an angle between the filament and the axis of the mandrel of 27°.
Claim 4
Dependent Claim 36 words
In the method of manufacture of claim 1 wherein the longitudinal movement of the mandrel is such as to produce an angle between the filament and the axis of the mandrel varying from 27° to 47°.
Claim 5
Dependent Claim 70 words
In the method of manufacture of claim 1 wherein the longitudinal movement of the mandrel is such that each filament of the first layer of filaments will have an angle of approximately 27° with respect to the longitudinal axis of the mandrel, each filament of each successive layer of filaments having a slightly increased angle with respect to the longitudinal axis until a maximum angle of approximately 47° is reached.
Claim 6
Dependent Claim 308 words
In a method of manufacturing a lightweight filament wound casing having connector openings at one end comprising the steps of: (1) preparing a cylindrical mandrel by inserting a predetermined number of radially projecting, circumferentially equally spaced-apart pegs therein, (2) rotating said mandrel as it is moved longitudinally first in one direction and then in reverse, (3) connecting a continuous resin coated filament to said mandrel, said rotating and longitudinal movement of the mandrel will lay the filament up in a helical path so that the angle of the filament to the longitudinal axis of the mandrel is relatively small as the filament approaches one of said pegs, (4) controlling the speed of the longitudinal movement so as to decrease the angle the filament makes with respect to the longitudinal axis of the mandrel as the filament approaches the area of the pegs and increases the angle as the filament leaves the area of the pegs and, said filament being passed around said peg as said longitudinal movement of the mandrel is reversed, the filament being laid up along a helical path around the mandrel back to a starting point, each layer of filaments including at least one pass around each peg in said mandrel, (5) wrapping said filament along a helical path around the mandrel back toward the area where the winding was initially started, each layer of filaments including at least one pass around each peg in said mandrel, each successive layer of filaments having the filaments approach each peg at an angle slightly greater than the angle of the previous layer until said angle is a predetermined maximum, thereafter each layer of filaments is laid up with a smaller angle than the previous layer until a predetermined minimum angle is reached, (6) curing the wound casing, (7) removing the pegs and then casing from the mandrel.
Claim 7
Dependent Claim 308 words
In a method of manufacturing a lightweight filament wound casing having connector openings at one end comprising the steps of: (1) preparing a cylindrical mandrel by inserting a predetermined number of radially projecting, circumferentially equally spaced-apart pegs therein, (2) rotating said mandrel as it is moved longitudinally first in one direction and then in reverse, (3) connecting a continuous resin coated filament to said mandrel, said rotating and longitudinal movement of the mandrel will lay the filament up in a helical path so that the angle of the filament to the longitudinal axis of the mandrel is relatively small as the filament approaches one of said pegs, (4) controlling the speed of the longitudinal movement so as to decrease the angle the filament makes with respect to the longitudinal axis of the mandrel as the filament approaches the area of the pegs and increases the angle as the filament leaves the area of the pegs and, said filament being passed around said peg as said longitudinal movement of the mandrel is reversed, the filament being laid up along a helical path around the mandrel back to a starting point, each layer of filaments including at least one pass around each peg in said mandrel, (5) wrapping said filament along a helical path around the mandrel back toward the area where the winding was initially started, each layer of filaments including at least one pass around each peg in said mandrel, each successive layer of filaments having the filaments approach each peg at an angle slightly greater than the angle of the previous layer until said angle is a predetermined maximum, thereafter each layer of filaments is laid up with a smaller angle than the previous layer until a predetermined minimum angle is reached, (6) curing the wound casing, (7) removing the pegs and then casing from the mandrel.
Claim 8
Dependent Claim 24 words
In a method of manufacturing as claimed in claim 5 wherein said maximum angle is approximately 47° and said minimum angle is approximately 27°.

References Cited (Backward Citations)

US2995175A Cited
US3083864A Cited
US3021241A Cited
US3577294A Cited
US3765980A Cited
US3866792A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-10-02 1982-04-03 1982-10-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-10-02 1986-04-03 1986-10-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-10-02 1990-04-03 1990-10-03 $7700.00 Window Closed / Lapsed

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