Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
148 words
A method of making a submicrometer aperture in a substrate comprising the steps of: placing at least one metallic layer adjacent a surface of said substrate, selectively protecting said metallic layer so that only a portion of said metallic layer is exposed, said portion being adjacent the desired location of said submicrometer aperture and having a predetermined width, bombarding said exposed portion of said metallic layer with a beam of ions having an energy of about 600 electron volts or less so that an opening having a cross-section resembling an isosceles trapezoid is formed therein, said opening exposing a section of said substrate whereat the width of said opening is narrowest, and removing said exposed section of said substrate utilizing said metallic layer with said opening therein as a mask, said predetermined width being selected of narrow enough value such that said removing step forms said submicrometer aperture.
Claim 2
Independent Claim
148 words
A method of making a submicrometer aperture in a substrate comprising the steps of: placing at least one metallic layer adjacent a surface of said substrate, selectively protecting said metallic layer so that only a portion of said metallic layer is exposed, said portion being adjacent the desired location of said submicrometer aperture and having a predetermined width, bombarding said exposed portion of said metallic layer with a beam of ions having an energy of about 600 electron volts or less so that an opening having a cross-section resembling an isosceles trapezoid is formed therein, said opening exposing a section of said substrate whereat the width of said opening is narrowest, and removing said exposed section of said substrate utilizing said metallic layer with said opening therein as a mask, said predetermined width being selected of narrow enough value such that said removing step forms said submicrometer aperture.
Claim 3
Dependent Claim
43 words
A method as recited in claim 1 wherein said substrate comprises a mask blank including a relatively thin film of opaque material disposed on a glass plate, and wherein said placing step is performed by evaporating said metallic layer onto said opaque film.
Claim 4
Dependent Claim
43 words
A method as recited in claim 2 wherein said protecting step is performed by forming a layer of masking material on said metallic layer and then photolithographically removing portions of said masking layer so that said portion of said metallic layer is exposed.
Claim 5
Dependent Claim
31 words
A method as recited in claim 3 wherein said removing step is performed by continuing said bombarding with said ions so as to remove said exposed section of said opaque film.
Claim 6
Dependent Claim
26 words
A method as recited in claim 3 wherein said removing step is performed by etching said exposed section of said opaque film with a chemical etchant.
Claim 7
Dependent Claim
38 words
A method as recited in claim 3 wherein said metallic layer has a thickness of at least about one micrometer and comprises a layer of one or more metals selected from the group consisting of gold and titanium.
Claim 8
Dependent Claim
13 words
A method as recited in claim 3 wherein said masking material comprises photoresist.
Claim 9
Dependent Claim
24 words
A method as recited in claim 2 wherein said opaque material is selected from the group consisting of chromium, chromium oxide, and iron oxide.
Claim 10
Dependent Claim
13 words
A method as recited in claim 1 wherein said ions comprise heavy ions.
Claim 11
Dependent Claim
14 words
A method as recited in claim 9 wherein said heavy ions comprise argon ions.