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US4116033A Expired / Lapsed US ⏱️ 0.0 years remaining

Method and apparatus for forming a wound core

Assignee: Mitsubishi Electric Corp
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Filing: 1977-04-26
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Granted: 1978-09-26
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Expires: 1997-04-26
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Abstract

Abstract A wound core is formed by forming a core element having slots for inserting a wire and teeth with equal spaces on one side of a band steel sheet; and winding the core element by engaging pins and applying local stress at the part of the slots to the opposite side to deform the core element to sequentially bend it in a multi-angle structure and to wind it helically.

Inventors

  • 👤 Yoshiyuki Iwaki
  • 👤 Ryozo Kuroda

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 14:29
CPC Classifications
H; H02; H02K; H02K15/00; H02K15/02; H02K15/021; H02K15/026; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49009; Y10T29/4902; Y10T29/49071; Y10T29/49075; Y10T29/49078

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 176 words
A method for helically winding a core element comprising the steps of: providing a strip having a solid portion with a plurality of teeth extending therefrom with slots between the teeth; providing a pin having a shank of diameter smaller than the width of the slots between the teeth included in the strip; reciprocating the pin along its axis; engaing the shank of the pin inside a slot formed by a pair of teeth included in the strip; rotating the pin about a fixed point; providing a mandrel having a key; engaging, simultaneously with the engagement of said pin shank in said slot, the key of the mandrel between forward edges of said pair of teeth included in the strip to position the center of said key at a predetermined angle relative to the center of said pin shank; and rotating the mandrel about the fixed point simultaneously with the step of rotating the pin to impart local stresses in the solid portion of the strip as the strip is helically wound about the fixed point.
Claim 2
Independent Claim 176 words
A method for helically winding a core element comprising the steps of: providing a strip having a solid portion with a plurality of teeth extending therefrom with slots between the teeth; providing a pin having a shank of diameter smaller than the width of the slots between the teeth included in the strip; reciprocating the pin along its axis; engaing the shank of the pin inside a slot formed by a pair of teeth included in the strip; rotating the pin about a fixed point; providing a mandrel having a key; engaging, simultaneously with the engagement of said pin shank in said slot, the key of the mandrel between forward edges of said pair of teeth included in the strip to position the center of said key at a predetermined angle relative to the center of said pin shank; and rotating the mandrel about the fixed point simultaneously with the step of rotating the pin to impart local stresses in the solid portion of the strip as the strip is helically wound about the fixed point.
Claim 3
Dependent Claim 63 words
The method recited in claim 1 wherein the strip providing step includes; providing a strip having a solid portion with a plurality of teeth extending from one side of the solid portion with slots between the teeth, and a plurality of notches in the other side of the solid portion, the depth of the notches being less than the depth of the slots.
Claim 4
Dependent Claim 24 words
The method recited in claim 1, wherein the pin providing step includes: providing a pin having a shank and a head and beveled corners.
Claim 5
Dependent Claim 145 words
In an appartus for helically winding a core element consisting of a strip having a solid portion with a plurality of teeth extending therefrom with slots between the teeth, the combination of: a rotatable member; a plurality of annularly displaced pins reciprocably mounted in said rotatable member, each pin adapted to engage a slot in the strip; a rotatable mandrel having at least one key adapted to engage simultaneously with the engagement of said pins in said slots, forward edges of a pair of teeth which bound said slot so that the center of the key is displaced by a predetermined angle from the center of a pin engaged in a slot between the pair of teeth; means for rotating the rotatable member and the rotatable mandrel simultaneously to impart a stress along the solid portion of the strip as the strip is helically wound.
Claim 6
Dependent Claim 145 words
In an appartus for helically winding a core element consisting of a strip having a solid portion with a plurality of teeth extending therefrom with slots between the teeth, the combination of: a rotatable member; a plurality of annularly displaced pins reciprocably mounted in said rotatable member, each pin adapted to engage a slot in the strip; a rotatable mandrel having at least one key adapted to engage simultaneously with the engagement of said pins in said slots, forward edges of a pair of teeth which bound said slot so that the center of the key is displaced by a predetermined angle from the center of a pin engaged in a slot between the pair of teeth; means for rotating the rotatable member and the rotatable mandrel simultaneously to impart a stress along the solid portion of the strip as the strip is helically wound.
Claim 7
Dependent Claim 17 words
The apparatus recited in claim 4, wherein each of the pins has a head with beveled corners.

References Cited (Backward Citations)

US3062267A Cited
US3152629A Cited
US3206964A Cited
US3283399A Cited
US3842493A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-25 1982-03-27 1982-09-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-25 1986-03-27 1986-09-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-25 1990-03-27 1990-09-26 $7700.00 Window Closed / Lapsed

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