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US4115750A Expired / Lapsed US ⏱️ 0.0 years remaining

Bimetal actuator

Assignee: TE Connectivity Corp
•
Filing: 1975-09-12
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Granted: 1978-09-19
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Expires: 1995-09-12
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Abstract

Abstract An improved bimetal actuator is disclosed. A thin film resistor is fixed to the high expansion side of a bimetal element and, when energized, generates sufficient heat to actuate the bimetal. The resistor has a serpentine configuration formed by a continuous series of loops, each successive loop having a greater width from the fixed to the free end of the bimetal, to provide differential heating of the bimetal and thus a greater movement of its free end for the power dissipated in the resistor.

Inventors

  • 👤 Niels Junior Hansen
  • 👤 John Ambrose Ward
  • 👤 William Hintze
  • 👤 David Charles Johnson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:26
CPC Classifications
H; H01; H01C; H01C7/00; H01C7/22; H01C7/006; H01H; H01H61/00; H01H61/02

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 127 words
An improved bimetallic actuator including: a bimetallic element comprising two metal members of different coefficients of thermal expansion bonded together, said bimetallic element adapted to be fixedly mounted by at least one side; and a thin film resistor bonded to the high expansion side of said bimetal, said resistor including a thin film insulating substrate with a non-linear resistive circuit plated thereon in a serpentine configuration formed by a pair of spaced terminals interconnected by a continuous series of loops, each successive loop having a greater width than the preceeding adjacent loop from a first narrow width at the at least one fixed side of the bimetallic element to a second greater width remote from the at least one fixed side, whereby said element is differentially heated.
Claim 2
Dependent Claim 127 words
An improved bimetallic actuator including: a bimetallic element comprising two metal members of different coefficients of thermal expansion bonded together, said bimetallic element adapted to be fixedly mounted by at least one side; and a thin film resistor bonded to the high expansion side of said bimetal, said resistor including a thin film insulating substrate with a non-linear resistive circuit plated thereon in a serpentine configuration formed by a pair of spaced terminals interconnected by a continuous series of loops, each successive loop having a greater width than the preceeding adjacent loop from a first narrow width at the at least one fixed side of the bimetallic element to a second greater width remote from the at least one fixed side, whereby said element is differentially heated.
Claim 3
Dependent Claim 60 words
An improved bimetallic actuator according to claim 1, wherein: said resistor comprises an electrolessly deposited continuous nickel phosphorus layer on one side of a polyimide film etched to form the serpentine configuration, and a copper layer on the terminals and those portions of the circuit spanning the ends of the loops whereby sharp corners and thus hot spots are eliminated.
Claim 4
Dependent Claim 20 words
An improved bimetallic actuator according to claim 1 wherein said bimetallic element is rectangularly shaped and mounted in cantilever fashion.
Claim 5
Dependent Claim 70 words
A thin film resistor comprising: a thin film of flexible insulative material; a layer of resistive material adhered to said film and defining at least first and second terminals integral with and spaced along an intermediate resistor portion, said resistive material having a predetermined electrical resistance per unit area; and a layer of conductive material adhered to at least said terminals and overlapping adjacent portions of said intermediate resistor portion.
Claim 6
Dependent Claim 70 words
A thin film resistor comprising: a thin film of flexible insulative material; a layer of resistive material adhered to said film and defining at least first and second terminals integral with and spaced along an intermediate resistor portion, said resistive material having a predetermined electrical resistance per unit area; and a layer of conductive material adhered to at least said terminals and overlapping adjacent portions of said intermediate resistor portion.
Claim 7
Dependent Claim 15 words
A thin film resistor according to claim 4 wherein said thin film is a polyimide.
Claim 8
Dependent Claim 17 words
A thin film resistor according to claim 4 wherein said layer of resistive material is nickel phosphorus.
Claim 9
Dependent Claim 16 words
A thin film resistor according to claim 4 wherein said layer of conductive material is copper.
Claim 10
Dependent Claim 34 words
A thin film resistor according to claim 4 wherein said resistive layer comprises a plurality of spaced, parallel straight sections, and said layer of conductive material interconnects alternate adjacent ends of said resistive sections.
Claim 11
Dependent Claim 27 words
A thin film resistor according to claim 7 wherein said insulative material is a flexible plastic material, and said conductive material is copper forming flexible extended terminals.

References Cited (Backward Citations)

US2800555A Cited
US3316374A Cited
US3452314A Cited
US3842382A Cited
US3921118A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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