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Process for preparing aromatic carbonate polymers

Assignee: General Electric Co
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Filing: 1976-09-03
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Granted: 1978-09-19
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Expires: 1996-09-03
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Abstract

Abstract A process for preparing a polycarbonate, which polycarbonate has improved resistance to thermal degradation and improved impact resistance and consists of reacting at least 70 weight percent of a stoichiometric amount of a carbonate precursor such as phosgene with a dihydric phenol such as bisphenol-A while simultaneously adding to the reaction medium an alkali metal hydroxide such as sodium hydroxide to maintain a pH of 6.0 to about 10.0. The pH is then raised to 11.0 by adding sufficient alkali metal hydroxide.

Inventors

  • 👤 Jorgen H. Vestergaard

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 10:17
CPC Classifications
C; C08; C08G; C08G64/00; C08G64/20; C08G64/22; C08G64/24

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 116 words
A process of preparing a carbonate polymer having improved resistance to thermal degradation and improved impact resistance, which process consists of (a) mixing 2,2 bis(4-hydroxyphenyl) propane in an aqueous medium with a solvent for the carbonate polymer, a molecular weight regulator and a catalyst, (b) adding 70-95 weight percent of the stoichiometric quantity of a carbonate precursor with the 2,2 bis(4-hydroxyphenyl) propane while adding, simultaneously with the carbonate precursor, sufficient alkali metal hydroxide to maintain a pH of 6.0 to about 10.0 and (c) adding sufficient alkali metal hydroxide solution to raise the pH to at least 11.0 and (d) maintaining said pH while reacting the remaining amount of the stoichiometric quantity of the carbonate precursor.
Claim 2
Dependent Claim 116 words
A process of preparing a carbonate polymer having improved resistance to thermal degradation and improved impact resistance, which process consists of (a) mixing 2,2 bis(4-hydroxyphenyl) propane in an aqueous medium with a solvent for the carbonate polymer, a molecular weight regulator and a catalyst, (b) adding 70-95 weight percent of the stoichiometric quantity of a carbonate precursor with the 2,2 bis(4-hydroxyphenyl) propane while adding, simultaneously with the carbonate precursor, sufficient alkali metal hydroxide to maintain a pH of 6.0 to about 10.0 and (c) adding sufficient alkali metal hydroxide solution to raise the pH to at least 11.0 and (d) maintaining said pH while reacting the remaining amount of the stoichiometric quantity of the carbonate precursor.
Claim 3
Dependent Claim 12 words
The process of claim 1 wherein the carbonate precursor is carbonyl chloride.
Claim 4
Dependent Claim 14 words
The process of claim 1 wherein the alkali metal hydroxide solution is sodium hydroxide.
Claim 5
Dependent Claim 10 words
The process of claim 1 wherein the catalyst is triethylamine.
Claim 6
Dependent Claim 42 words
The process of claim 1 wherein 100 percent of the stoichiometric quantity of the carbonate precursor is added while maintaining the pH at 6.0 to about 10.0 and then adding sufficient alkali metal hydroxide to raise the pH to at least 11.0.

References Cited (Backward Citations)

US3275601A Cited
US3386954A Cited
US3248366A Cited
US3410823A Cited
US3466260A Cited
US3468846A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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