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US4115237A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrolytic cell having membrane enclosed anodes

Assignee: Olin Corp
•
Filing: 1977-01-03
•
Granted: 1978-09-19
•
Expires: 1997-01-03
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Abstract

Abstract A membrane cell for the electrolysis of aqueous salt solutions is provided in which the foraminous metal anode is enclosed in the membrane. Spacing means are provided to separate the portions coated with an electrocatalytically active material from the membrane. The spacing means may be a nonconducting material or the coated surface of the anode may be faced away from the membrane to permit the anode structure to serve as the spacing means. To provide a low cell voltage and permit efficient hydrogen gas release from the caustic solution, the cathode is spaced apart from the membrane.

Inventors

  • 👤 Kenneth E. Woodard, Jr.
  • 👤 Steven J. Specht

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 09:43
CPC Classifications
C; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/46; C25B13/00

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 158 words
A membrane cell for the electrolysis of alkali metal chloride brines which comprises: (a) an anode section having a plurality of self-contained anode compartments positioned in parallel and spaced apart from each other, said anode compartments comprising a foraminous metal anode, said anode having an electrocatalytically coated portion, an ion permeable membrane enclosing said anode, and spacing means interposed between said electrocatalytically coated portion of said anode and said ion permeable membrane; (b) a cathode section comprising a plurality of foraminous metal cathodes, said cathodes being interleaved between adjacent anodes, said cathodes being spaced apart from said ion permeable membranes; (c) means for introducing said alkali metal chloride brines into said anode compartments and means for removing chlorine gas and spent alkali metal chloride brines from said anode compartments; (d) a cell body for housing said anode section and said cathode section, and (e) means for removing hydrogen gas and alkali metal hydroxide solutions from said cell body.
Claim 2
Dependent Claim 158 words
A membrane cell for the electrolysis of alkali metal chloride brines which comprises: (a) an anode section having a plurality of self-contained anode compartments positioned in parallel and spaced apart from each other, said anode compartments comprising a foraminous metal anode, said anode having an electrocatalytically coated portion, an ion permeable membrane enclosing said anode, and spacing means interposed between said electrocatalytically coated portion of said anode and said ion permeable membrane; (b) a cathode section comprising a plurality of foraminous metal cathodes, said cathodes being interleaved between adjacent anodes, said cathodes being spaced apart from said ion permeable membranes; (c) means for introducing said alkali metal chloride brines into said anode compartments and means for removing chlorine gas and spent alkali metal chloride brines from said anode compartments; (d) a cell body for housing said anode section and said cathode section, and (e) means for removing hydrogen gas and alkali metal hydroxide solutions from said cell body.
Claim 3
Dependent Claim 52 words
The membrane cell of claim 1 in which said spacing means is a screen or net comprised of a material selected from the group consisting of glass fibers, asbestos filaments, plastic materials selected from the group consisting of perfluoroolefins, polyvinyl chloride, polypropylene, polyvinylidene chloride, and glass fibers coated with said plastic materials.
Claim 4
Dependent Claim 28 words
The membrane cell of claim 1 in which said membrane is composed of a perfluorosulfonic acid resin having an equivalent weight of from about 900 to about 1600.
Claim 5
Dependent Claim 22 words
The membrane cell of claim 3 in which said membrane is composed of a perfluorosulfonic acid resin supported by a polyfluoroolefin fabric.
Claim 6
Dependent Claim 28 words
The membrane cell of claim 1 in which said cathodes are spaced apart from said membranes a distance of from about 0.040 to about 0.750 of an inch.
Claim 7
Dependent Claim 24 words
The membrane cell of claim 2 in which said spacing means has a thickness of from about 0.003 to about 0.125 of an inch.
Claim 8
Dependent Claim 27 words
The membrane cell of claim 1 in which said cathodes are spaced apart from said membranes a distance greater than that separating said membranes from said anodes.
Claim 9
Dependent Claim 28 words
The membrane cell of claim 6 in which said cathodes are spaced apart from said membrane a distance of from about 0.060 to about 0.500 of an inch.
Claim 10
Dependent Claim 22 words
The membrane cell of claim 6 in which said spacer means is a net comprised of glass fibers coated with a polyfluoroolefin.
Claim 11
Dependent Claim 50 words
The membrane cell of claim 1 in which said foraminous metal anode is comprised of two foraminous structures which are spaced apart, each of said structures having a portion coated with an electroconductive, electrocatalytically active material, said anode being positioned with said electrocatalytically coated portion facing away from said membrane.
Claim 12
Dependent Claim 40 words
The membrane cell of claim 10 in which said foraminous metal anodes comprise a structure having a thickness of from about 0.03 to about 0.10 of an inch, said structure comprising said spacing means between said anode and said membrane.
Claim 13
Dependent Claim 28 words
The membrane cell of claim 10 in which said cathodes are spaced apart from said membranes a distance of from about 0.040 to about 0.750 of an inch.

References Cited (Backward Citations)

US1153438A Cited
US2944956A Cited
US3431193A Cited
US3926769A Cited
US3878082A Cited
US3923630A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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