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Process for producing soft magnetic material

Assignee: KEYSTONE CARBON COMPANY A PA CORP
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Filing: 1977-10-03
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Granted: 1978-09-19
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Expires: 1997-10-03
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Abstract

Abstract A process for producing a phosphorus-bearing soft magnetic material. The process includes the steps of: blending iron powder and ferro-phosphorus powder into a mixture containing from 0.4 to 1.25% phosphorus; pressing said blended mixture into a compact; and sintering said compact in a non-oxidizing atmosphere. The iron and ferro-phosphorus powder respectively have no more than 0.02 and 0.2% calcium. The ferro-phosphorus powder has from 12 to 30% phosphorus.

Inventors

  • 👤 Orville W. Reen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 02:41
CPC Classifications
C; C22; C22C; C22C33/00; C22C33/02; C22C33/0207; C22C33/0214; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/20; Y; Y10; Y10S; Y10S428/00; Y10S428/922; Y10S428/9265; Y10S428/928

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 79 words
In a process for producing a phosphorus-bearing soft magnetic material, which process includes the step of: blending iron powder and ferro-phosphorus powder into a mixture containing from 0.4 to 1.25% phosphorus; pressing said blended mixture into a compact; and sintering said compact in a non-oxidizing atmosphere; the improvement comprising the step of blending ferro-phosphorus powder having no more than 0.2% calcium with iron powder having no more than 0.02% calcium, said ferro-phosphorus powder having from 12 to 30% phosphorus.
Claim 2
Dependent Claim 79 words
In a process for producing a phosphorus-bearing soft magnetic material, which process includes the step of: blending iron powder and ferro-phosphorus powder into a mixture containing from 0.4 to 1.25% phosphorus; pressing said blended mixture into a compact; and sintering said compact in a non-oxidizing atmosphere; the improvement comprising the step of blending ferro-phosphorus powder having no more than 0.2% calcium with iron powder having no more than 0.02% calcium, said ferro-phosphorus powder having from 12 to 30% phosphorus.
Claim 3
Dependent Claim 15 words
The improvement according to claim 1, wherein said ferro-phosphorus has no more than 0.15% calcium.
Claim 4
Dependent Claim 16 words
The improvement according to claim 1, wherein said iron powder has no more than 0.015% calcium.
Claim 5
Dependent Claim 14 words
The improvement according to claim 1, wherein said ferro-phosphorus has at least 18% phosphorus.
Claim 6
Dependent Claim 43 words
A phosphorus-bearing soft magnetic material characterized by a magnetizing force to reach 10 kilogauss of no more than 2.0 oersteds, and a coercive force from 10 kilogauss of no more than 0.9 oersted, and made in accordance with the process of claim 1.

References Cited (Backward Citations)

US4047983A Cited
US4030913A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-18 1982-03-20 1982-09-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-18 1986-03-20 1986-09-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-18 1990-03-20 1990-09-19 $7700.00 Window Closed / Lapsed

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