Insulation-piercing contact

Claim 2

A contact member for connection with an insulation-covered conductor comprising: an active contact element; and a terminal element adapted to pierce said insulation and electrically engage said conductor, said terminal element including insulation-cutting means for radially penetrating said insulation at a first longitudinal portion of said conductor, insulation-stripping means for stripping a segment of said insulation from a second longitudinal portion of said conductor and conductor-engaging means for contacting in wiping engagement substantially the entire length of said first and second longitudinal portions of said conductor, the portions of said terminal element contiguous with said conductor comprising smooth and continuous surfaces to prevent scoring of the conductor.

Claim 3

The contact member of claim 1 wherein said active contact element and said terminal element form a unitary sheet metal contact member.

Claim 4

The contact member of claim 1 wherein said second portion has a longitudinal dimension substantially greater than that of said first portion.

Claim 5

The contact member of claim 1 wherein said terminal element includes two spaced and generally parallel side walls and said insulation-cutting means comprises a pair of flanges each formed integral with a lateral edge of one said side wall and extending outwardly therefrom.

Claim 6

The contact member of claim 4 wherein each said insulation-cutting flange is disposed generally perpendicular to its respective side wall.

Claim 7

The contact member of claim 4 wherein said insulation-stripping means comprises an inclined edge on each said side wall.

Claim 8

The contact member of claim 6 wherein said conductor-engaging means comprises the inside surface of each said side wall.

Claim 9

The contact member of claim 7 wherein each said flange includes an inclined cutting edge whereby said conductor is centered between said side walls as said conductor is pressed into said terminal element.

Claim 10

A contact member for connection with an insulation-covered conductor comprising an active contact element and an insulation-piercing terminal element, said terminal element having two spaced and generally parallel side walls, each said wall including: first and second lateral edges; an outwardly extending insulation-cutting flange integral with said first edge and having a cutting edge disposed perpendicular to the axis of the conductor to radially penetrate the insulation on the conductor; an insulation-stripping edge inclined in a conductor-insertion direction from said first edge toward said second edge; and an inside continuous surface free of cutting edges for engaging substantially the entire length of the conductor exposed after the insulation has been stripped therefrom.

Claim 11

A contact member for connection with an insulation-covered conductor comprising an active contact element and an insulation-piercing terminal element, said terminal element having two spaced and generally parallel side walls, each said wall including: first and second lateral edges; an outwardly extending insulation-cutting flange integral with said first edge and having a cutting edge disposed perpendicular to the axis of the conductor to radially penetrate the insulation on the conductor; an insulation-stripping edge inclined in a conductor-insertion direction from said first edge toward said second edge; and an inside continuous surface free of cutting edges for engaging substantially the entire length of the conductor exposed after the insulation has been stripped therefrom.

Claim 12

The contact member of claim 9 wherein said insulation-cutting flanges are disposed generally perpendicular to their respective side walls.

Claim 13

The contact member of claim 9 wherein said insulation-stripping edges have a longitudinal dimension substantially greater than the width of said insulation-cutting flanges.

Claim 14

The contact member of claim 9 wherein said active contact element and said insulation-piercing terminal element form a unitary sheet metal contact member.

Claim 15

The contact member of claim 9 wherein each said insulation-cutting flange includes an insulation-cutting edge, each insulation-cutting edge being inclined to assist in centering said conductor as it engages said terminal element.

Claim 16

In a contact member for connection with an insulation-covered conductor, a terminal element comprising: a pair of spaced side walls each including means for radially penetrating the insulation on a first longitudinal portion of said conductor, means for incrementally stripping a segment of said insulation from a second longitudinal portion of said conductor and means for contacting said first and second portions of said conductor in wiping engagement, the portions of said terminal element continguous with said conductor comprising smooth and continuous surfaces to prevent scoring of the conductor.

Claim 17

In a contact member for connection with an insulation-covered conductor, a terminal element comprising: a pair of spaced side walls each including means for radially penetrating the insulation on a first longitudinal portion of said conductor, means for incrementally stripping a segment of said insulation from a second longitudinal portion of said conductor and means for contacting said first and second portions of said conductor in wiping engagement, the portions of said terminal element continguous with said conductor comprising smooth and continuous surfaces to prevent scoring of the conductor.

Claim 18

A unitary sheet metal contact member for interconnection with an insulation-covered conductor comprising an active contact element and an insulation-piercing terminal element, said terminal element having two spaced and generally parallel and substantially planar side walls, each said wall including: an outwardly extending insulation-cutting flange integral with a first lateral edge of said side wall to radially penetrate the insulation covering a first longitudinal portion of the conductor; an insulation-stripping edge inclined in a conductor-insertion direction away from said first edge and toward a second lateral edge to incrementally strip the insulation covering a second longitudinal portion of the conductor, said second portion having a substantially greater length than said first portion of the conductor; and an inside continuous surface free of cutting edges to engage both said first and second portions of the conductor after the insulation has been removed therefrom.

Claim 19

A unitary sheet metal contact member for interconnection with an insulation-covered conductor comprising an active contact element and an insulation-piercing terminal element, said terminal element having two spaced and generally parallel and substantially planar side walls, each said wall including: an outwardly extending insulation-cutting flange integral with a first lateral edge of said side wall to radially penetrate the insulation covering a first longitudinal portion of the conductor; an insulation-stripping edge inclined in a conductor-insertion direction away from said first edge and toward a second lateral edge to incrementally strip the insulation covering a second longitudinal portion of the conductor, said second portion having a substantially greater length than said first portion of the conductor; and an inside continuous surface free of cutting edges to engage both said first and second portions of the conductor after the insulation has been removed therefrom.