Claims Analysis
Total Claims: 26
Claim 1
Independent Claim
223 words
A wheel bearing assembly comprising a wheel formed from a thermoplastic material and having an outer circumference, opposing sides and an axially extending, central aperture therethrough; an outer raceway in said axially extending central aperture for receiving at least one row of antifriction bearings; an inner race having an inner raceway radially spaced from and axially aligned with said outer raceway for receiving at least one row of antifriction bearings; a plurality of antifriction bearings disposed in at least one row in said raceways; said inner race having an annular surface axially outward of said inner raceway on at least one side of said inner raceway; and an annular seal formed from a resilient, thermoplastic material and having an outer edge with a maximum radial dimension smaller than the circumference of said wheel and an annular inner edge defining an aperture through said seal; said seal being assembled over said inner race such that said seal centers itself, an inner portion of said seal sealingly engaging said annular surface of said inner race, said seal aperture being coaxial and concentric with said inner race, an outer portion of said seal spaced from said annular inner edge being fused to said thermoplastic wheel after such assembly whereby moisture, dirt and other contaminants are prevented from entering said bearing area including said raceways and bearings.
Claim 2
Dependent Claim
223 words
A wheel bearing assembly comprising a wheel formed from a thermoplastic material and having an outer circumference, opposing sides and an axially extending, central aperture therethrough; an outer raceway in said axially extending central aperture for receiving at least one row of antifriction bearings; an inner race having an inner raceway radially spaced from and axially aligned with said outer raceway for receiving at least one row of antifriction bearings; a plurality of antifriction bearings disposed in at least one row in said raceways; said inner race having an annular surface axially outward of said inner raceway on at least one side of said inner raceway; and an annular seal formed from a resilient, thermoplastic material and having an outer edge with a maximum radial dimension smaller than the circumference of said wheel and an annular inner edge defining an aperture through said seal; said seal being assembled over said inner race such that said seal centers itself, an inner portion of said seal sealingly engaging said annular surface of said inner race, said seal aperture being coaxial and concentric with said inner race, an outer portion of said seal spaced from said annular inner edge being fused to said thermoplastic wheel after such assembly whereby moisture, dirt and other contaminants are prevented from entering said bearing area including said raceways and bearings.
Claim 3
Dependent Claim
22 words
The wheel assembly of claim 1 wherein said thermoplastic seal is fused to the axially outermost side surface of said thermoplastic wheel.
Claim 4
Dependent Claim
19 words
The wheel assembly of claim 2 wherein said thermoplastic seal is ultransonically welded to said axially outermost side surface.
Claim 5
Dependent Claim
77 words
The wheel assembly of claim 1 wherein the side of said wheel on the same side as said annular inner race surface includes a recess opening axially outwardly and radially toward said inner race; the radial dimension of said recess being slightly larger than that of said seal to allow the seal to center itself on said inner race surface and at least partially within said recess; said seal being fused to said wheel in said recess.
Claim 6
Dependent Claim
19 words
The wheel assembly of claim 4 wherein said thermoplastic seal is ultrasonically welded to said wheel within said recess.
Claim 7
Dependent Claim
69 words
The wheel assembly of claim 5 wherein said seal is a double lip seal including a second sealing flange extending from said seal and engaging said annular inner race surface, said second sealing flange being generally parallel to but spaced axially from the annular inner edge of said seal and coterminous with said inner edge of said seal thereby forming a double barrier to contamination of said bearing area.
Claim 8
Dependent Claim
69 words
The wheel assembly of claim 1 wherein said seal is a double lip seal including a second sealing flange extending from said seal and engaging said annular inner race surface, said second sealing flange being generally parallel to but spaced axially from the annular inner edge of said seal and coterminous with said inner edge of said seal thereby forming a double barrier to contamination of said bearing area.
Claim 9
Dependent Claim
15 words
The wheel assembly of claim 1 wherein said seal is ultrasonically welded to said wheel.
Claim 10
Dependent Claim
45 words
The wheel assembly of claim 1 wherein said seal is fused to said wheel with an adhesive having a solvent base which is a solvent for said thermoplastic materials of said wheel and seal such that said seal and wheel are melted and bonded together.
Claim 11
Dependent Claim
61 words
The wheel assembly of claim 1 wherein said annular seal is generally planar, the diameter of said aperture in said seal being slightly smaller than that of said annular inner race surface whereby said inner edge of said seal is deflected axially outwardly upon assembly with said inner race to provide a wider sealing area between said seal and inner race.
Claim 12
Dependent Claim
66 words
The wheel assembly of claim 1 wherein said inner race terminates adjacent the side of said wheel opposite said one side of said inner raceway; a sealing disc formed from a thermoplastic material and having its outer periphery fused to said wheel such that it covers and seals the entirety of the opening of said axially extending central aperture of said wheel on said opposite side.
Claim 13
Dependent Claim
44 words
The wheel assembly of claim 11 wherein said opposite side of said wheel includes a recess adjacent said central aperture opening axially outwardly and radially inwardly; said sealing disc located at least partially within said recess and fused to said wheel within said recess.
Claim 14
Dependent Claim
16 words
The wheel assembly of claim 11 wherein said sealing disc is ultrasonically welded to said wheel.
Claim 15
Dependent Claim
48 words
The wheel assembly of claim 11 wherein said sealing disc is fused to said wheel with an adhesive having a solvent base which is a solvent for said thermoplastic materials of said wheel and sealing disc such that said sealing disc and wheel are melted and bonded together.
Claim 16
Dependent Claim
19 words
The wheel assembly of claim 11 wherein said sealing disc, annular seal and wheel are formed from acetal resin.
Claim 17
Dependent Claim
167 words
A wheel bearing assembly comprising a wheel formed from a thermoplastic material and having an outer circular circumference, opposing sides and an axially extending, central aperture therethrough; an outer raceway in said axially extending, central aperture for receiving at least one row of antifriction bearings; an inner race having an inner raceway spaced from and axially aligned with said outer raceway for receiving at least one row of antifriction bearings; a plurality of antifriction bearings disposed in at least one row in said raceways; said inner race terminating at an end surface; and a sealing disc formed from a thermoplastic material with a maximum radial dimension smaller than the circumference of said wheel and having its outer periphery fused to said wheel such that it covers said end surface of said inner race and the entirety of the opening of said axially extending central aperture of said wheel on one side of said wheel to prevent contamination of said bearings with moisture, dirt or other foreign materials.
Claim 18
Dependent Claim
167 words
A wheel bearing assembly comprising a wheel formed from a thermoplastic material and having an outer circular circumference, opposing sides and an axially extending, central aperture therethrough; an outer raceway in said axially extending, central aperture for receiving at least one row of antifriction bearings; an inner race having an inner raceway spaced from and axially aligned with said outer raceway for receiving at least one row of antifriction bearings; a plurality of antifriction bearings disposed in at least one row in said raceways; said inner race terminating at an end surface; and a sealing disc formed from a thermoplastic material with a maximum radial dimension smaller than the circumference of said wheel and having its outer periphery fused to said wheel such that it covers said end surface of said inner race and the entirety of the opening of said axially extending central aperture of said wheel on one side of said wheel to prevent contamination of said bearings with moisture, dirt or other foreign materials.
Claim 19
Dependent Claim
38 words
The wheel assembly of claim 16 wherein said one side of said wheel includes a recess opening axially outwardly and radially inwardly; said sealing disc being at least partially received and fused to said wheel in said recess.
Claim 20
Dependent Claim
24 words
The wheel assembly of claim 16 wherein said sealing disc is fused to the axially outermost surface of said one side of said wheel.
Claim 21
Dependent Claim
16 words
The wheel assembly of claim 16 wherein said sealing disc is ultrasonically welded to said wheel.
Claim 22
Dependent Claim
48 words
The wheel assembly of claim 16 wherein said sealing disc is fused to said wheel with an adhesive having a solvent base which is a solvent for said thermoplastic materials of said wheel and sealing disc such that said sealing disc and wheel are melted and bonded together.
Claim 23
Dependent Claim
133 words
The wheel assembly of claim 16 wherein said inner race has an annular surface axially outward of said inner raceway on the side of said inner raceway opposite to said sealing disc; an annular seal formed from a resilient, thermoplastic material and having an outer edge with a maximum radial dimension smaller than that of the circumference of said wheel and an annular inner edge defining an aperture through said seal; said seal being assembled over said inner race such that said seal centers itself with an inner portion of said seal sealingly engaging said annular surface of said inner race, said seal aperture being coaxial and concentric with said inner race, an outer portion of said seal spaced from said annular inner edge being fused to said thermoplastic wheel after such assembly.
Claim 24
Dependent Claim
61 words
The wheel assembly of claim 21 wherein said annular seal is generally planar, the diameter of said aperture in said seal being slightly smaller than that of said annular inner race surface whereby said inner edge of said seal is deflected axially outwardly upon assembly with said inner race to provide a wider sealing area between said seal and inner race.
Claim 25
Dependent Claim
19 words
The wheel assembly of claim 22 wherein said sealing disc, annular seal and wheel are formed from acetal resin.
Claim 26
Dependent Claim
69 words
The wheel assembly of claim 21 wherein said seal is a double lip seal including a second sealing flange extending from said seal and engaging said annular inner race surface, said second sealing flange being generally parallel to but spaced axially from the annular inner edge of said seal and coterminous with said inner edge of said seal thereby forming a double barrier to contamination of said bearing area.