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US4112631A Expired / Lapsed US ⏱️ 0.0 years remaining

Encapsulated abrasive grains and articles made therefrom

Assignee: 3M Co
•
Filing: 1973-05-29
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Granted: 1978-09-12
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Expires: 1993-05-29
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Abstract

Abstract A capsule containing fine abrasive grains dispersed in a liquid or low melting solid grinding aid can be substituted for conventional abrasive polishing grains. A novel coated abrasive structure is made by bonding such capsules to a backing sheet.

Inventors

  • 👤 Robert N. Howard

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 19:59
CPC Classifications
C; C09; C09K; C09K3/00; C09K3/14; C09K3/1454; C09K3/1472; C09K3/1436

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 97 words
A coated abrasive product in which a layer of capsules is bonded to a flexible sheet backing by a cured binder, said capsules being spheroidal and containing a plurality of abrasive grains dispersed in a lubricant, the abrasive grains having a nominal diameter of from about 0.5 to 25 microns and constituting about 5-30% by volume of capsule content, the diameter of said capsules being in the range of about 10-200 microns and at least about twice the nominal diameter of said abrasive grains, the capsule walls consisting of gelatin or resinous materials formed by interfacial encapsulation.
Claim 2
Dependent Claim 97 words
A coated abrasive product in which a layer of capsules is bonded to a flexible sheet backing by a cured binder, said capsules being spheroidal and containing a plurality of abrasive grains dispersed in a lubricant, the abrasive grains having a nominal diameter of from about 0.5 to 25 microns and constituting about 5-30% by volume of capsule content, the diameter of said capsules being in the range of about 10-200 microns and at least about twice the nominal diameter of said abrasive grains, the capsule walls consisting of gelatin or resinous materials formed by interfacial encapsulation.
Claim 3
Dependent Claim 115 words
In a coated abrasive article comprising abrasive grains bonded to a supporting substrate by a resin, the improvement which comprises: using as the sole source of abrasive grains, spheroidal capsules each containing a plurality of abrasive mineral particles dispersed in a lubricant, the abrasive mineral particles having a nominal diameter of from about 0.5 to about 25 microns, the diameter of said capsules being in the range of about 10 to 200 microns and at least about twice the nominal diameter of said abrasive mineral particles, whereby a coated abrasive is formed which provides a polish similar to that achieved with a loose abrasive grain while affording the handling properties of a coated abrasive article.
Claim 4
Dependent Claim 115 words
In a coated abrasive article comprising abrasive grains bonded to a supporting substrate by a resin, the improvement which comprises: using as the sole source of abrasive grains, spheroidal capsules each containing a plurality of abrasive mineral particles dispersed in a lubricant, the abrasive mineral particles having a nominal diameter of from about 0.5 to about 25 microns, the diameter of said capsules being in the range of about 10 to 200 microns and at least about twice the nominal diameter of said abrasive mineral particles, whereby a coated abrasive is formed which provides a polish similar to that achieved with a loose abrasive grain while affording the handling properties of a coated abrasive article.
Claim 5
Dependent Claim 12 words
The coated abrasive of claim 2, wherein the abrasive mineral is diamond.
Claim 6
Dependent Claim 11 words
The coated abrasive of claim 2, wherein the lubricant is wax.
Claim 7
Dependent Claim 12 words
The coated abrasive of claim 2, wherein the lubricant is a liquid.
Claim 8
Dependent Claim 13 words
The coated abrasive of claim 2 wherein the abrasive material is aluminum oxide.

References Cited (Backward Citations)

US2806772A Cited
US2904419A Cited
US2986455A Cited
US3202533A Cited
US3502453A Cited
US3692690A Cited
US3816331A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-09-11 1982-03-13 1982-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-09-11 1986-03-13 1986-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-09-11 1990-03-13 1990-09-12 $7700.00 Window Closed / Lapsed

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