Abstract A porous pipe primarily of rubber and synthetic rubber reclaimed from rubber tires, ground to a relatively small granular size, with metal removed; such as, for example, would pass through a 30-mesh screen, process-mixed through a pipe extruder, with a much smaller binder mix of primarily polyethylene, along with vinyl, ABS binder, and a trace of attaclay. The resulting product is useful as a subsurface irrigation buried pipe, having high structural integrity effectively resisting soil-loading pipe collapse, and it even resists collapse from moderately large rocks in the soil, and yet has a high degree of flexibility along its length. A pipe is provided with cross sectional area of pipe wall more than twice the cross sectional area of the pipe opening. It is a waterleaking pipe formed in the process through the extruder with limited foaming from steam originating from absorbed moisture in the ground, reclaimed rubber tire material, and from residual gasses venting from the material mix, with product mix heating in the extruder, forming some open cell fluid flow paths. The foaming with steam and gasses from the mix also form labyrinth passageways between the rubber tire granuals and the polyethylene binder mix, and also through the binder mix that is non-compatible with the rubber granules but that forms a physical interconnective structural material binder therefor.
A method of extruding porous irrigation pipe and the like comprising: forming a mixture of granular elastomeric material having residual moisture therein and a plasticizable binder material, feeding the mixture into and through an extruder to plasticize said binder material, extruding said pipe from said extruder with said residual moisture being vaporized and with said binder material interlocking the granules of said elastomeric material to form labyrinth-type channel-like apertures in said pipe as said mixture is extruded, and maintaining said elastomeric material in granular form during the extrusion of said pipe.
Claim 2
Independent Claim
91 words
A method of extruding porous irrigation pipe and the like comprising: forming a mixture of granular elastomeric material having residual moisture therein and a plasticizable binder material, feeding the mixture into and through an extruder to plasticize said binder material, extruding said pipe from said extruder with said residual moisture being vaporized and with said binder material interlocking the granules of said elastomeric material to form labyrinth-type channel-like apertures in said pipe as said mixture is extruded, and maintaining said elastomeric material in granular form during the extrusion of said pipe.
Claim 3
Dependent Claim
21 words
The method described in claim 1 wherein said elastomeric material is vulcanized granular material of generally less than one-sixteenth inch diameter.
Claim 4
Dependent Claim
11 words
The method described in claim 2 wherein said binder includes polyethylene.