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US4098855A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of molding foamed polyurethane articles

Assignee: Individual
•
Filing: 1976-03-19
•
Granted: 1978-07-04
•
Expires: 1996-03-19
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Abstract

Abstract A method is described for molding foamed polyurethane, articles from a plurality of components, including a polyol, an isocyanate component and a volatile liquid blowing agent. The components are brought to a substantially constant temperature, charged with gas, mixed together by introducing them under elevated pressure in the form of jets into a confined chamber and then introduced into a preheated mould which is at a substantially constant temperature.

Inventors

  • 👤 Bernd Fries

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 10:25
CPC Classifications
B; B29; B29C; B29C44/00; B29C44/34; B29C44/3442; B29B; B29B7/00; B29B7/74; B29B7/7404; B29B7/7409; B29C44/02; B29C44/10; B29C44/3446; B29C44/3469; B29C44/348; B29C44/60; C; C08; C08J; C08J9/00; C08J9/04; C08J9/12; C08J9/122; B29K; B29K2075/00; C08J2203/00; C08J2203/06; C08J2375/00; C08J2375/04

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 128 words
A method of molding foamed polyurethane articles from a plurality of liquid components including main components comprising a polyol and an isocyanate, and additional components comprising at least a volatile liquid blowing agent, said method comprising: (a) bringing said main components to a substantially constant temperature of between about 30° and 45° C.; (b) charging at least one of said main components with a gas in a proportion of about 10 to 80 volume percent of gas; (c) mixing said main and additional components by introducing them under elevated pressure in the form of jets into a confined chamber; and (d) introducing the resultant mixture into a mold for shaping the articles, which has been brought to a substantially constant temperature of between about 55° and 70° C.
Claim 2
Independent Claim 128 words
A method of molding foamed polyurethane articles from a plurality of liquid components including main components comprising a polyol and an isocyanate, and additional components comprising at least a volatile liquid blowing agent, said method comprising: (a) bringing said main components to a substantially constant temperature of between about 30° and 45° C.; (b) charging at least one of said main components with a gas in a proportion of about 10 to 80 volume percent of gas; (c) mixing said main and additional components by introducing them under elevated pressure in the form of jets into a confined chamber; and (d) introducing the resultant mixture into a mold for shaping the articles, which has been brought to a substantially constant temperature of between about 55° and 70° C.
Claim 3
Dependent Claim 31 words
A method according to claim 1, wherein at least one of said main components is charged with a gas in a proportion of about 15 to 45 volume percent of gas.
Claim 4
Dependent Claim 15 words
A method according to claim 1, wherein said main components are separately charged with gas.
Claim 5
Dependent Claim 43 words
A method according to claim 1, wherein prior to said mixing of said components said blowing agent is premixed with at least one of said main components, whereupon the resultant premixture is mixed with the rest of said components to obtain said mixture.
Claim 6
Dependent Claim 28 words
A method according to claim 4 wherein the components further include an accelerator which is premixed together with said blowing agent and said one of said main components.
Claim 7
Dependent Claim 24 words
A method according to claim 3, wherein said main components are each circulated and the temperature thereof is adjusted to that required for molding.
Claim 8
Dependent Claim 36 words
A method according to claim 3, wherein the temperature of said main components is adjusted to that required for molding and said charging with gas of said main components is performed simultaneously with such temperature adjustment.
Claim 9
Dependent Claim 28 words
A method according to claim 7, wherein said adjustment of temperature and charging with gas are performed at a gas pressure of less than 1 kg/cm 2 gauge.
Claim 10
Dependent Claim 36 words
A method according to claim 3, wherein said adjustment of temperature and charging with gas are performed separately and said gas is sparged into the components under a pressure substantially exceeding the pressure of the components.
Claim 11
Dependent Claim 45 words
A method according to claim 3, wherein said adjustment of temperature and charging with gas are performed separately and said main components to be charged with gas are each passed through a chamber, into which gas having substantially the pressure of said components is injected.
Claim 12
Dependent Claim 17 words
A method according to claim 1, wherein only the polyol and the isocyanate are charged with gas.

References Cited (Backward Citations)

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US3063952A Cited
GB859688A Cited
US3251092A Cited
US3772224A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-03 1982-01-02 1982-07-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-03 1986-01-02 1986-07-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-03 1990-01-02 1990-07-04 $7700.00 Window Closed / Lapsed

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