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US4098735A Expired / Lapsed US ⏱️ 0.0 years remaining

Water reducible epoxy ester using monocarboxylic acid to control molecular weight

Assignee: Valspar Corp
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Filing: 1977-02-14
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Granted: 1978-07-04
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Expires: 1997-02-14
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Abstract

Abstract A water reducible epoxy ester is prepared by reacting an epoxy resin, preferably a diglycidyl ether of bisphenol A, with a monocarboxylic acid (C8-C18) and a dibasic acid (e.g., azelaic acid) followed by reaction with trimellitic anhydride and neutralization of free carboxyl groups. This material is dispersed in an aqueous vehicle, applied to a metal substrate, and baked.

Inventors

  • 👤 Michael Allan Tobias

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 13:10
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/42; C08G59/4292; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31529

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 178 words
An epoxy ester comprising an ester adduct of a polyfunctional 1,2-epoxy resin and an aliphatic monocarboxylic acid having between about 8 carbon atoms and 18 carbon atoms or mixtures thereof and an aliphatic dicarboxylic acid having between about 6 and about 10 carbon atoms, the ratio of dicarboxylic acid to monocarboxylic acid being between about 2 and about 5, based upon the equivalent weight of each acid, the ratio of total aliphatic carboxylic acid equivalents (monocarboxylic acid plus dicarboxylic acid) to epoxide equivalents being between 1.0 and 1.2, and trimellitic anhydride, the ratio of anhydride equivalents in said trimellitic anhydride to equivalents of epoxy being between 0.15 and 0.35; the reaction between said epoxy resin, said monocarboxylic acid, and said dicarboxylic acid being carried out in a solvent under reflux at an elevated temperature until the acid number is 3-22 and the epoxy content is 0.025-0.035 meq./g. to obtain an initial ester and reacting said initial ester with trimellitic anhydride at a lower elevated temperature until the alcoholic acid number and the aqueous acid number are substantially equal.
Claim 2
Dependent Claim 178 words
An epoxy ester comprising an ester adduct of a polyfunctional 1,2-epoxy resin and an aliphatic monocarboxylic acid having between about 8 carbon atoms and 18 carbon atoms or mixtures thereof and an aliphatic dicarboxylic acid having between about 6 and about 10 carbon atoms, the ratio of dicarboxylic acid to monocarboxylic acid being between about 2 and about 5, based upon the equivalent weight of each acid, the ratio of total aliphatic carboxylic acid equivalents (monocarboxylic acid plus dicarboxylic acid) to epoxide equivalents being between 1.0 and 1.2, and trimellitic anhydride, the ratio of anhydride equivalents in said trimellitic anhydride to equivalents of epoxy being between 0.15 and 0.35; the reaction between said epoxy resin, said monocarboxylic acid, and said dicarboxylic acid being carried out in a solvent under reflux at an elevated temperature until the acid number is 3-22 and the epoxy content is 0.025-0.035 meq./g. to obtain an initial ester and reacting said initial ester with trimellitic anhydride at a lower elevated temperature until the alcoholic acid number and the aqueous acid number are substantially equal.
Claim 3
Dependent Claim 17 words
The epoxy ester of claim 1 wherein said polyfunctional epoxy resin is diglycidyl ether of bisphenol A.
Claim 4
Dependent Claim 20 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is octanoic acid and said dicarboxylic acid is azelaic acid.
Claim 5
Dependent Claim 19 words
The epoxy ester of claim 2 wherein monocarboxylic acid is 2-ethylhexanoic acid and said dicarboxylic acid is azelaic acid.
Claim 6
Dependent Claim 23 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is dehydrated castor oil fatty acid and said dicarboxylic acid is azelaic acid.
Claim 7
Dependent Claim 21 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is oleic fatty acid and said dicarboxylic acid is adipic acid.
Claim 8
Dependent Claim 23 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is dehydrated castor oil fatty acid and said dicarboxylic acid is adipic acid.
Claim 9
Dependent Claim 20 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is octanoic acid and said dicarboxylic acid is adipic acid.
Claim 10
Dependent Claim 20 words
The epoxy ester of claim 2 wherein said monocarboxylic acid is lauric acid and said dicarboxylic acid is adipic acid.
Claim 11
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 1 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 12
Dependent Claim 28 words
A coating composition comprising an epoxy ester of claim 2 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 13
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 3 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 14
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 4 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 15
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 5 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 16
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 6 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 17
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 7 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 18
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 8 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 19
Dependent Claim 28 words
The coating composition comprising the epoxy ester of claim 9 neutralized with ammonia or N,N-dimethylethanolamine and diluted with water to a solids content of 29 to 31 percent.
Claim 20
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 10.
Claim 21
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 11.
Claim 22
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 12.
Claim 23
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 13.
Claim 24
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 14.
Claim 25
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 15.
Claim 26
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 16.
Claim 27
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 17.
Claim 28
Dependent Claim 11 words
A metal substrate coated with the coating composition of claim 18.

References Cited (Backward Citations)

US3280056A Cited
US3878145A Cited
US3374193A Cited
US3709846A Cited
US3707516A Cited
US3706684A Cited
US3985695A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-07-03 1982-01-02 1982-07-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-07-03 1986-01-02 1986-07-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-07-03 1990-01-02 1990-07-04 $7700.00 Window Closed / Lapsed

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