Rotating blowout preventer apparatus

Claim 2

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, and a piston surface carried by the actuator, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, (d) the assembly including a lower member extending in generally axially spaced relation to the head member, (e) there being a lower thrust bearing means including a chamber located between said lower member and the body to receive vertical thrust transmitted by the lower member during rotation thereof, (f) there being an upper thrust bearing means including a chamber located between the head member and the body to transfer vertical thrust while the head member is rotating, (g) and means for supplying pressurized hydraulic fluid to the upper and lower thrust bearing chambers and to said piston surface and at a pressure greater than well pressure during constriction of the packer.

Claim 3

The combination of claim 1 wherein said actuator includes a piston member defining said piston surface and movable vertically in the body, there being bearing means centering said piston member for rotation in and relative to the body about a generally vertical axis defined by the body.

Claim 4

The combination of claim 2 wherein said bearing means comprises a radial sleeve bearing between the piston member and a bore defined by the body.

Claim 5

The combination of claim 1 wherein said head member has telescopic interfit with the actuator.

Claim 6

The combination of claim 4 including bearing means centering said head member for rotation in and relative to the body about a generally vertical axis defined by the body.

Claim 7

The combination of claim 5 wherein said bearing means comprises a radial sleeve bearing between the head member and a bore defined by the body.

Claim 8

The combination of claim 4 wherein said upper thrust bearing means is located above the head member to receive vertical thrust transmitted by the head member while the head member is rotating.

Claim 9

The combination of claim 7 including seal means to controllably seal off escape of said hydraulic fluid from the upper thrust bearing chamber.

Claim 10

The combination of claim 8 wherein said means for supplying hydraulic fluid to the upper thrust bearing chamber includes a valve openable to pass pressurized fluid to the chamber in response to upward bodily displacement of the head member during upward travel of the piston member to constrict the packer.

Claim 11

The combination of claim 8 wherein said seal means includes pairs of annular pressure sealing elements spaced at radially inner and outer sides of the thrust bearing means, each pair of such elements including one element that rotates with the head member and another element that is non-rotary and is carried by the body.

Claim 12

The combination of claim 4 wherein said lower member comprises an annular piston guide member having telescopic interfit with a piston member carried by the actuator to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, said piston member defining said piston surface.

Claim 13

The combination of claim 11 wherein said lower thrust bearing means is located below the piston guide member to receive vertical thrust transmitted by said guide member while the guide member is rotating and while packer closing fluid pressure is communicated to the closing chamber formed between the guide member and the piston member.

Claim 14

The combination of claim 12 including seal means to controllably seal off escape of lubricant from the lower thrust bearing means.

Claim 15

The combination of claim 13 wherein said seal means includes pairs of annular seal elements spaced at radially inner and outer sides of said lower thrust bearing means.

Claim 16

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) there being a lower thrust bearing means located between the piston guide member and the body to receive vertical thrust transmitted by said guide member while the guide member is rotating and while packer closing fluid pressure is communicated to the closing chamber formed between the guide member and the piston member, (f) the lower pressure chamber having an effective cross sectional area approximately equal to the cross sectional area of the closing chamber, said areas measured in planes normal to an axis defined by the piston member.

Claim 17

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) there being a lower thrust bearing means located between the piston guide member and the body to receive vertical thrust transmitted by said guide member while the guide member is rotating and while packer closing fluid pressure is communicated to the closing chamber formed between the guide member and the piston member, (f) the lower pressure chamber having an effective cross sectional area approximately equal to the cross sectional area of the closing chamber, said areas measured in planes normal to an axis defined by the piston member.

Claim 18

The combination of claim 13 wherein said upper thrust bearing means is located above the head member to transfer vertical thrust to the body while the head member is rotating.

Claim 19

The combination of claim 8 including bearing means centering said head member for rotation in and relative to the body, said bearing means being in communication with said seal means to receive fluid lubricant escaping therefrom.

Claim 20

The combination of claim 11 wherein the body includes a sleeve, and said piston member and sleeve form an annular pressure receiving opening chamber which is expanded when fluid pressure is transmitted thereto to effect axial movement of the piston member for relieving constriction of the packer.

Claim 21

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) the body including a sleeve, and said piston member and sleeve forming an annular pressure receiving opening chamber which is expanded when fluid pressure is transmitted thereto to effect axial movement of the piston member for relieving constriction of the packer, (f) and bearing means centering the piston member for rotation in and relative to the body, said bearing means being located to receive leakage of fluid from the opening chamber for lubricating the bearing means.

Claim 22

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) the body including a sleeve, and said piston member and sleeve forming an annular pressure receiving opening chamber which is expanded when fluid pressure is transmitted thereto to effect axial movement of the piston member for relieving constriction of the packer, (f) and bearing means centering the piston member for rotation in and relative to the body, said bearing means being located to receive leakage of fluid from the opening chamber for lubricating the bearing means.

Claim 23

In rotary well blowout preventer apparatus the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) there being a lower thrust bearing means located between the piston guide member and the body to receive vertical thrust transmitted by said guide member while the guide member is rotating and while packer closing fluid pressure is communicated to the closing chamber formed between the guide and the piston member, (f) means for supplying pressurized fluid to the lower thrust bearing means, and seal means to controllably seal off escape of said fluid from the lower thrust bearing means, (g) upper thrust bearing means located between the head member and the body to transfer vertical thrust to the body while the head member is rotating, said upper thrust bearing means comprising a pressure chamber, and said means to supply pressurized fluid to the lower thrust bearing is also located to supply pressurized fluid to the upper thrust bearing chamber and the piston closing chamber, (h) said pressurized fluid supply means including a pilot operated control valve responsive to well pressure and to the pressure of a supply source to provide a controlled closing pressure output always greater than well pressure by a predetermined amount, for application to the upper and lower thrust bearing means and the closing chamber.

Claim 24

In rotary well blowout preventer apparatus the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) the rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) there being a lower thrust bearing means located between the piston guide member and the body to receive vertical thrust transmitted by said guide member while the guide member is rotating and while packer closing fluid pressure is communicated to the closing chamber formed between the guide and the piston member, (f) means for supplying pressurized fluid to the lower thrust bearing means, and seal means to controllably seal off escape of said fluid from the lower thrust bearing means, (g) upper thrust bearing means located between the head member and the body to transfer vertical thrust to the body while the head member is rotating, said upper thrust bearing means comprising a pressure chamber, and said means to supply pressurized fluid to the lower thrust bearing is also located to supply pressurized fluid to the upper thrust bearing chamber and the piston closing chamber, (h) said pressurized fluid supply means including a pilot operated control valve responsive to well pressure and to the pressure of a supply source to provide a controlled closing pressure output always greater than well pressure by a predetermined amount, for application to the upper and lower thrust bearing means and the closing chamber.

Claim 25

The combination of claim 20 wherein the pressurized fluid lubricant supply means includes a pilot pressure source connected with said control valve to establish the level of said output.

Claim 26

The combination of claim 1 including seal means to controllably leak fluid under pressure at said thrust bearing means.

Claim 27

The combination of claim 20 wherein the pilot pressure source includes a pressure reducing valve connected with said source, and a pilot pressure line connected to the output of the reducing valve.

Claim 28

The combination of claim 23 including a threeway-valve connected with said pilot pressure line and having a first position in which the line is pressurized by the output from the reducing valve so that pressure will be applied from the pilot operated control valve to the closing chamber, for closing the preventer, and a second position in which pressure in said line is bled off for effecting opening of the preventer.

Claim 29

The combination of claim 18 including a source of fluid pressure, and a pressure regulator valve connected between said source and said opening chamber to maintain a predetermined pressure level in the opening chamber.

Claim 30

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) a rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) the body including a sleeve, and said piston member and sleeve forming an annular pressure receiving opening chamber which is expanded when fluid pressure is transmitted thereto to effect axial movement of the piston member for relieving constriction of the packer. (f) a source of fluid pressure, and a pressure regulator valve connected between said source and said opening chamber to maintain a predetermined pressure level in the opening chamber, (g) said pressure regulator valve including a housing having a bore, a floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by regulated pressure, a second valve element urged to seat on the second seat by adjustable spring pressure, the piston exposed to said regulated pressure and located to unseat the first valve if the regulated pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase the regulated pressure, and to unseat the second valve if the regulated pressure increases above a predetermined level whereby regulated pressure is passed by the second valve to discharge, thereby decreasing said regulated pressure.

Claim 31

In rotary well blowout preventer apparatus, the combination comprising (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, (b) and a rotary annular assembly carried in the body to rotate relative thereto and with the packer when the packer is constricted about said rotating element, said assembly including an actuator movable in the body to effect said constriction of the packer, (c) said assembly also including an annular head member having a shoulder located to receive vertical thrust exerted by the packer when the actuator effects constriction thereof, said head member having telescopic interfit with the actuator, (d) a rotary assembly including an annular piston guide member having telescopic interfit with the piston member to form therewith an annular pressure receiving closing chamber, in axially spaced relation to the head member, (e) the body including a sleeve, and said piston member and sleeve forming an annular pressure receiving opening chamber which is expanded when fluid pressure is transmitted thereto to effect axial movement of the piston member for relieving constriction of the packer. (f) a source of fluid pressure, and a pressure regulator valve connected between said source and said opening chamber to maintain a predetermined pressure level in the opening chamber, (g) said pressure regulator valve including a housing having a bore, a floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by regulated pressure, a second valve element urged to seat on the second seat by adjustable spring pressure, the piston exposed to said regulated pressure and located to unseat the first valve if the regulated pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase the regulated pressure, and to unseat the second valve if the regulated pressure increases above a predetermined level whereby regulated pressure is passed by the second valve to discharge, thereby decreasing said regulated pressure.

Claim 32

The combination of claim 20 wherein said pilot operated control valve includes a housing having a bore, a first floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by said closing pressure, a second valve element urged to seat on the second seat by second pressure consisting of said well pressure or pilot pressure whichever is greater, the piston exposed to said control pressure and to said second pressure and configured to unseat the first valve if the closing pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase that closing pressure, and to unseat the second valve if the second pressure drops below another predetermined level, whereby closing pressure is passed by the second valve to discharge thereby decreasing said closing pressure.

Claim 33

The combination of claim 27 including an auxiliary piston in another housing bore, the auxiliary piston transmitting biasing force to the first floating piston to bias same to maintain the closing pressure always greater than the second pressure, the auxiliary piston receiving application of supply pressure acting to urge it toward the first floating piston.

Claim 34

For combination with well blowout preventer apparatus including (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, and (b) an actuator movable in the body to effect said constriction of the packer, and to relieve said constriction, the actuator having a piston surface and there being a pressure receiving opening chamber in the body to which said piston surface is exposed for pressure application tending to displace the actuator to relieve said constriction, the improvement comprising a pressure regulator valve connectible in communication between a pressure source and said opening chamber, said valve including a housing having a bore, a floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by regulated pressure, a second valve element urged to seat on the second seat by adjustable spring pressure, the piston exposed to said regulated pressure and located to unseat the first valve if the regulated pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase the regulated pressure, and to unseat the second valve if the regulated pressure, and to unseat the second valve if the regulated pressure increases above a predetermined level whereby regulated pressure is passed by the second valve to discharge, thereby decreasing said regulated pressure.

Claim 35

For combination with well blowout preventer apparatus including (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, and (b) an actuator movable in the body to effect said constriction of the packer, and to relieve said constriction, the actuator having a piston surface and there being a pressure receiving opening chamber in the body to which said piston surface is exposed for pressure application tending to displace the actuator to relieve said constriction, the improvement comprising a pressure regulator valve connectible in communication between a pressure source and said opening chamber, said valve including a housing having a bore, a floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by regulated pressure, a second valve element urged to seat on the second seat by adjustable spring pressure, the piston exposed to said regulated pressure and located to unseat the first valve if the regulated pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase the regulated pressure, and to unseat the second valve if the regulated pressure, and to unseat the second valve if the regulated pressure increases above a predetermined level whereby regulated pressure is passed by the second valve to discharge, thereby decreasing said regulated pressure.

Claim 36

For combination with well blowout preventer apparatus including (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, and (b) an actuator movable in the body to effect said constriction of the packer and to relieve said constriction, the actuator having a piston surface and there being a pressure receiving closing chamber in the body to which said piston surface is exposed for pressure application tending to displace the actuator to effect said constriction, the improvement comprising a control valve responsive to well pressure or pilot pressure, and to the pressure of a supply source to provide a controlled closing pressure output always greater than well pressure by a predetermined amount, for application to the closing chamber, said valve including a housing having a bore, a first floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by said closing pressure, a second valve element urged to seat on the second seat by second pressure consisting of said well pressure or pilot pressure whichever is greater, the piston exposed to said control pressure and to said second pressure and configured to unseat the first valve if the closing pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase that closing pressure, and to unseat the second valve if the second pressure drops below another predetermined level, whereby closing pressure is passed by the second valve to discharge thereby decreasing said closing pressure.

Claim 37

For combination with well blowout preventer apparatus including (a) an upright tubular body adapted to receive an annular packer to be constricted about a rotating well element, and (b) an actuator movable in the body to effect said constriction of the packer and to relieve said constriction, the actuator having a piston surface and there being a pressure receiving closing chamber in the body to which said piston surface is exposed for pressure application tending to displace the actuator to effect said constriction, the improvement comprising a control valve responsive to well pressure or pilot pressure, and to the pressure of a supply source to provide a controlled closing pressure output always greater than well pressure by a predetermined amount, for application to the closing chamber, said valve including a housing having a bore, a first floating piston in said bore, first and second seats, a first valve element urged to seat on the first seat by said closing pressure, a second valve element urged to seat on the second seat by second pressure consisting of said well pressure or pilot pressure whichever is greater, the piston exposed to said control pressure and to said second pressure and configured to unseat the first valve if the closing pressure drops below a predetermined level whereby supply pressure is passed by the first valve to increase that closing pressure, and to unseat the second valve if the second pressure drops below another predetermined level, whereby closing pressure is passed by the second valve to discharge thereby decreasing said closing pressure.

Claim 38

In the method of operating a well blowout preventer that includes an annular packer to be constricted about a rotating well element, the steps that include (a) constricting said packer about said element to engage the element and seal off thereabout, and (b) allowing the packer to be rotated by and with said element during constricted engagement of the packer therewith, and (c) applying hydraulic fluid pressure greater than well pressure to provide thrust bearings for the packer, above and below the packer.

Claim 39

In the method of operating a well blowout preventer that includes an annular packer to be constricted about a rotating well element, the steps that include (a) constricting said packer about said element to engage the element and seal off thereabout, and (b) allowing the packer to be rotated by and with said element during constricted engagement of the packer therewith, and (c) applying hydraulic fluid pressure greater than well pressure to provide thrust bearings for the packer, above and below the packer.

Claim 40

The method of claim 31 wherein said constricting step includes transmitting fluid pressure to displace a piston axially thereby to displace the packer radially inwardly.

Claim 41

The method of claim 32 including the step of providing a common source for said transmitted fluid pressures.