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US4096001A Expired / Lapsed US ⏱️ 0.0 years remaining

Boron-containing electrical steel having a calcium borate coating and magnesia overcoating, and process therefor

Assignee: General Electric Co
•
Filing: 1977-03-07
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Granted: 1978-06-20
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Expires: 1997-03-07
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Abstract

Abstract A relatively thin coat of calcium metaborate is electrolytically-applied directly to the surface of a boron-containing electrical steel and a substantially thicker overcoat of Mg(OH) 2 is electrolytically-deposited on the calcium metaborate coating to provide a duplex coating about 0.2 mil thick.

Inventors

  • 👤 Ronald H. Arendt
  • 👤 Matthew J. Curran

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 02:40
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/147; H01F1/14766; H01F1/14775; H01F1/14783; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12535; Y10T428/12611; Y10T428/12618

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 182 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a fine-grained, primary-recrystallized, silicon-iron sheet containing 2.2 to 4.5 percent silicon, between about three and 50 parts per million boron, and between about 15 and 95 parts per million nitrogen in the ratio to boron of one to 15 parts per part of boron, electrolyzing an aqueous solution consisting essentially of calcium acetate and boric acid with solid Ca(BO 2 ) 2 with the silicon-iron sheet being arranged as the cathode in said solution and the said solution being at a temperature of at least about 65° C and thereby covering the sheet with an adherent electrically-insulating coating of Ca(BO 2 ) 2 , then electrolyzing an aqueous solution consisting essentially of solid magnesia-buffered magnesium acetate with the resulting coated sheet arranged as the cathode in said magnesium acetate solution and thereby covering the Ca(BO 2 ) 2 coating with a substantially thicker Mg(OH) 2 coating, and thereafter subjecting the resulting double coated sheet to a final heat treatment to develop (110) [001]secondary recrystallization texture in the silicon-iron sheet.
Claim 2
Independent Claim 182 words
The method of producing grain-oriented silicon-iron sheet which comprises the steps of providing a fine-grained, primary-recrystallized, silicon-iron sheet containing 2.2 to 4.5 percent silicon, between about three and 50 parts per million boron, and between about 15 and 95 parts per million nitrogen in the ratio to boron of one to 15 parts per part of boron, electrolyzing an aqueous solution consisting essentially of calcium acetate and boric acid with solid Ca(BO 2 ) 2 with the silicon-iron sheet being arranged as the cathode in said solution and the said solution being at a temperature of at least about 65° C and thereby covering the sheet with an adherent electrically-insulating coating of Ca(BO 2 ) 2 , then electrolyzing an aqueous solution consisting essentially of solid magnesia-buffered magnesium acetate with the resulting coated sheet arranged as the cathode in said magnesium acetate solution and thereby covering the Ca(BO 2 ) 2 coating with a substantially thicker Mg(OH) 2 coating, and thereafter subjecting the resulting double coated sheet to a final heat treatment to develop (110) [001]secondary recrystallization texture in the silicon-iron sheet.
Claim 3
Dependent Claim 23 words
The method of claim 1 in which the boron content of the silicon-iron sheet is between about 10 and 30 parts per million.
Claim 4
Dependent Claim 34 words
The method of claim 1 in which the boron content of the silicon-iron sheet is about 10 parts per million and the nitrogen content of the said sheet is about 30 parts per million.
Claim 5
Dependent Claim 26 words
The method of claim 1 in which the electrolyte is maintained at a temperature between about 90° and 95° C during the period of electrolytic codeposition.
Claim 6
Dependent Claim 36 words
The method of claim 1 in which the Ca(BO 2 ) 2 primary coating is about 0.02 to 0.07 mil thick and the Mg(OH) 2 secondary layer or overcoat is about 0.10 to 0.18 mil thick.
Claim 7
Dependent Claim 22 words
The method of claim 5 in which the total thickness of the electrically-insulating coatings is between about 0.10 and 0.40 mil thick.
Claim 8
Dependent Claim 19 words
The method of claim 5 in which the total thickness of the two electrolytically-deposited coatings is about 0.20 mil.
Claim 9
Dependent Claim 11 words
The double-coated, primary-recrystallized, silicon-iron sheet of the process of claim 1.
Claim 10
Dependent Claim 13 words
The calcium borate-coated grain-oriented silicon-iron sheet product of the process of claim 5.

References Cited (Backward Citations)

US2354123A Cited
US3054732A Cited
US3379581A Cited
US3676227A Cited
US3700506A Cited
US3905842A Cited
US4030950A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-06-19 1981-12-19 1982-06-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-06-19 1985-12-19 1986-06-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-06-19 1989-12-19 1990-06-20 $7700.00 Window Closed / Lapsed

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