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US4090978A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrocatalysts and a method for the preparation thereof

Assignee: Honeywell UOP LLC
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Filing: 1976-12-28
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Granted: 1978-05-23
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Expires: 1996-12-28
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Abstract

Abstract Electrocatalysts which may be used in the preparation of electrodes for electrochemical cells such as fuel cells comprise a carbonaceous pyropolymer having the surface thereof impregnated with at least one catalytically active metal. The electrocatalysts may be prepared by treating a refractory inorganic oxide with a pyrolyzable organic compound at pyrolysis conditions to form a carbonaceous pyropolymer on the surface of said refractory inorganic oxide. Thereafter the composite may be impregnated with a soluble salt of at least one catalytically active metal and thereafter the composite may be leached to remove the refractory inorganic oxide. Alternatively, the composite may be leached to remove the refractory inorganic oxide prior to impregnation with the catalytically active metal.

Inventors

  • 👤 Lawrence B. Welsh
  • 👤 Richard W. Leyerle

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 20:19
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/06; B01J23/00; B01J23/38; B01J23/40; H; H01; H01M; H01M4/00; H01M4/86; H01M4/90; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/50

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 135 words
An electrocatalyst which may be used in the preparation of an electrode for an electrochemical cell prepared by the steps which comprises: (a) treating a refractory inorganic oxide having a surface area from 1 to 500 square meters per gram with an organic pyrolyzable compound in a reducing atmosphere at a temperature of from about 400° to about 1200° C to pyrolyze said organic compound to form a carbonaceous pyropolymer having a conductivity at room temperature of from about 10 -8 to 10 2 inverse ohm-centimeters on the surface of said refractory inorganic oxide; (b) leaching said carbonaceous pyropolymer depositedrefractory inorganic oxide with an acid or base to remove said refractory inorganic oxide; (c) impregnating the remaining carbonaceous pyropolymer with a soluble salt of at least one catalytically active metal; and (d) recovering said electrocatalyst.
Claim 2
Dependent Claim 135 words
An electrocatalyst which may be used in the preparation of an electrode for an electrochemical cell prepared by the steps which comprises: (a) treating a refractory inorganic oxide having a surface area from 1 to 500 square meters per gram with an organic pyrolyzable compound in a reducing atmosphere at a temperature of from about 400° to about 1200° C to pyrolyze said organic compound to form a carbonaceous pyropolymer having a conductivity at room temperature of from about 10 -8 to 10 2 inverse ohm-centimeters on the surface of said refractory inorganic oxide; (b) leaching said carbonaceous pyropolymer depositedrefractory inorganic oxide with an acid or base to remove said refractory inorganic oxide; (c) impregnating the remaining carbonaceous pyropolymer with a soluble salt of at least one catalytically active metal; and (d) recovering said electrocatalyst.
Claim 3
Dependent Claim 35 words
The catalytic composition of matter of claim 1 in which said catalytically active metal is present in said composite in a range of from about 5% to about 50% by weight of the carbonaceous pyropolymer.
Claim 4
Dependent Claim 16 words
The catalytic composition of matter of claim 1 in which said catalytically active metal is platinum.
Claim 5
Dependent Claim 16 words
The catalytic composition of matter of claim 1 in which said catalytically active metal is palladium.
Claim 6
Dependent Claim 18 words
The catalytic composition of matter of claim 1 in which said catalytically active metals are platinum and rhenium.
Claim 7
Dependent Claim 18 words
The catalytic composition of matter of claim 1 in which said catalytically active metals are platinum and rhodium.
Claim 8
Dependent Claim 18 words
The catalytic composition of matter of claim 1 in which said catalytically active metals are palladium and ruthenium.
Claim 9
Dependent Claim 20 words
The catalytic composition of matter prepared by the steps of claim 1 in which said refractory inorganic oxide is alumina.
Claim 10
Dependent Claim 20 words
The catalytic composition of matter prepared by the steps of claim 1 in which said refractory inorganic oxide is silica.
Claim 11
Dependent Claim 32 words
The catalytic composition of matter prepared by the steps of claim 1 in which said leaching is effected at a temperature in the range of from about ambient to about 250° C.
Claim 12
Dependent Claim 25 words
The catalytic composition of matter prepared by the steps of claim 1 in which said refractory inorganic oxide is leached by treatment with phosphoric acid.
Claim 13
Dependent Claim 25 words
The catalytic composition of matter prepared by the steps of claim 1 in which said refractory inorganic oxide is leached by treatment with sulfuric acid.

References Cited (Backward Citations)

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US3248267A Cited
US3236693A Cited
US3446865A Cited
US3793354A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-05-22 1981-11-21 1982-05-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-05-22 1985-11-21 1986-05-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-05-22 1989-11-21 1990-05-23 $7700.00 Window Closed / Lapsed

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