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Methanol conversion to para-xylene using a zeolite catalyst containing an oxide of boron, magnesium, phosphorus, or mixtures

Assignee: Mobil Oil AS
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Filing: 1977-05-27
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Granted: 1978-05-09
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Expires: 1997-05-27
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Abstract

Abstract A catalytic process is provided for converting lower monohydric alcohols and their ethers, especially methanol and dimethyl ethers, to a hydrocarbon mixture rich in C2-C3 olefins and mononuclear aromatics with high selectivity for para-xylene production by contact, under conversion conditions, with a catalyst comprising a crystalline aluminosilicate zeolite, said zeolite having a silica to alumina ratio of at least about 12 and a constraint index, as hereinafter defined, within the approximate range of 1 to 12, said catalyst having been modified by the addition thereto of a minor proportion of an oxide of boron or magnesium either alone or in combination, or in further combination with an oxide of phosphorus.

Inventors

  • 👤 Warren W. Kaeding

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 14:41
CPC Classifications
C; C07; C07C; C07C1/00; C07C1/20; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/40; B01J2229/00; B01J2229/10; B01J2229/18; C07C2529/00; C07C2529/04; C07C2529/06; C07C2529/40; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 214 words
A process for producing hydrocarbons which compises contacting, under conversion conditions, a charge consisting essentially of 1 or more lower monohydric alcohols having up to 4 carbon atoms, the ethers derived therefrom or mixtures of said alcohols and ethers with a catalyst comprising a crystalline aluminosilicate zeolite, said zeolite having a silica to alumina ratio of at least about 12, a constraint index within the approximate range of 1 to 12, and having combined therewith: (1) between about 0.25 and about 25 percent by weight of boron oxide; or (2) between about 0.25 and about 5 percent by weight of boron oxide in combination with between about 2 and about 15 percent by weight of magnesium oxide; or (3) between about 0.25 and about 10 percent by weight of phosphorus oxide in combination with between about 0.25 and about 25 percent by weight of boron oxide or magnesium oxide; or (4) between about 0.25 and about 10 percent by weight of phosphorus oxide in combination with between about 0.25 and about 5 percent by weight of boron oxide and between about 2 and about 15 percent by weight of magnesium oxide, whereby there is formed a mixture comprising light olefinic hydrocarbons, monocyclic aromatic hydrocarbons, high in paraxylene content, and water and recovering said hydrocarbons.
Claim 2
Dependent Claim 214 words
A process for producing hydrocarbons which compises contacting, under conversion conditions, a charge consisting essentially of 1 or more lower monohydric alcohols having up to 4 carbon atoms, the ethers derived therefrom or mixtures of said alcohols and ethers with a catalyst comprising a crystalline aluminosilicate zeolite, said zeolite having a silica to alumina ratio of at least about 12, a constraint index within the approximate range of 1 to 12, and having combined therewith: (1) between about 0.25 and about 25 percent by weight of boron oxide; or (2) between about 0.25 and about 5 percent by weight of boron oxide in combination with between about 2 and about 15 percent by weight of magnesium oxide; or (3) between about 0.25 and about 10 percent by weight of phosphorus oxide in combination with between about 0.25 and about 25 percent by weight of boron oxide or magnesium oxide; or (4) between about 0.25 and about 10 percent by weight of phosphorus oxide in combination with between about 0.25 and about 5 percent by weight of boron oxide and between about 2 and about 15 percent by weight of magnesium oxide, whereby there is formed a mixture comprising light olefinic hydrocarbons, monocyclic aromatic hydrocarbons, high in paraxylene content, and water and recovering said hydrocarbons.
Claim 3
Dependent Claim 41 words
The process of claim 1 wherein said conversion conditions include a temperature of 250° C. to 700° C., a pressure of from about 0.2 to about 30 atmospheres and a liquid hourly space velocity of between about 0.1 and about 20.
Claim 4
Dependent Claim 15 words
The process of claim 2 wherein said feed is methanol, dimethyl ether or mixtures thereof.
Claim 5
Dependent Claim 12 words
The process of claim 1 wherein said crystalline aluminosilicate zeolite is ZSM-5.
Claim 6
Dependent Claim 11 words
The process of claim 1 wherein said crystalline aluminosilicate is ZSM-11.
Claim 7
Dependent Claim 36 words
The process of claim 1 wherein said zeolite has combined therewith between about 0.25 and about 10 percent by weight of phosphorus oxide and between about 1 and about 15 percent by weight of magnesium oxide.
Claim 8
Dependent Claim 38 words
The process of claim 1 wherein said zeolite has combined therewith between about 1 and about 15 percent by weight of an oxide of boron and between about 0.25 and about 10 percent by weight of phosphorus oxide.
Claim 9
Dependent Claim 23 words
The process of claim 1 wherein said zeolite has combined therewith between about 0.25 and about 15 percent by weight of boron oxide.
Claim 10
Dependent Claim 41 words
The process of claim 1 wherein said zeolite has combined therewith between about 0.5 and about 5 percent by weight of phosphorus oxide in combination with between about 0.25 and about 25 percent by weight of boron oxide or magnesium oxide.
Claim 11
Dependent Claim 55 words
The process of claim 1 wherein said zeolite has combined therewith an oxide of phosphorus in an amount of between about 0.5 and about 5 weight percent in combination with between about 0.25 and about 5 percent by weight of boron oxide and between about 2 and about 15 percent by weight of magnesium oxide.
Claim 12
Dependent Claim 13 words
The process of claim 4 wherein ZSM-5 is predominantly in the hydrogen form.
Claim 13
Dependent Claim 13 words
The process of claim 5 wherein ZSM-11 is predominantly in the hydrogen form.

References Cited (Backward Citations)

US3728408A Cited
US3894104A Cited
US4007231A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-05-08 1981-11-07 1982-05-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-05-08 1985-11-07 1986-05-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-05-08 1989-11-07 1990-05-09 $7700.00 Window Closed / Lapsed

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