Hybrid field permanent magnet motor

Claim 2

A DC motor comprising: a housing; a plurality of permanent magnet poles disposed in said housing; a plurality of elongated spring members, each disposed between a pair of adjacent magnet poles and operative to maintain said poles in predetermined position within said housing, said spring members providing elongated channels between adjacent ones of said poles and extending parallel to the motor axis, said channels providing space within said housing for field coils; an armatrue disposed within said poles and mounted on said housing for rotation with respect to said housing and said poles; said housing providing a flux return path for said permanent magnet poles; and a plurality of field coils, each disposed around a respective permanent magnet pole and having sides disposed in respective channels of said spring members; said field coils being connected in split series connection to provide a split series aiding field winding.

Claim 3

A DC motor according to claim 1 including solid state control means mounted for thermal dissipation on said housing and electrically connected to said split series field.

Claim 4

A DC motor according to claim 1 wherein said field winding includes first and second terminals adapted for connection to a switching type drive amplifier.

Claim 5

A DC motor according to claim 3 wherein said field winding provides sufficient inductance to limit destructive short circuit currents in the event of cross firing of said switching type drive amplifier.

Claim 6

A DC motor according to claim 1 wherein said permanent magnet poles each include a precast permanent magnet having an arcuate pole face of predetermined surface configuration, an opposite surface of cylindrical configuration conforming to the confronting wall of said housing, and first and second side walls inwardly tapered toward and terminating at said pole face, said pole face and confronting armature defining a gap of smallest dimension at the center of said pole face and of increasing dimension toward the tips thereof.

Claim 7

A DC motor comprising: a housing a plurality of permanent magnet poles disposed in said housing and each including: a precast permanent magnet having an arcuate pole face of predetermined surface configuration, an opposite surface of cylindrical configuration conforming to the confronting wall of said housing, and first and second side walls inwardly tapered toward and terminating at said pole face, said pole face and confronting armature defining a gap of smallest dimension at the center of said pole face and of increasing dimension toward the tips thereof; and an opening extending through the magnet in a direction parallel to the motor axis; a plurality of elongated spring members, each disposed between a pair of adjacent magnet poles and operative to maintain said poles in predetermined position within said housing, said spring members providing elongated channels between adjacent ones of said poles and extending parallel to the motor axis; an armature disposed within said poles and mounted on said housing for rotation with respect to said housing and said poles; said housing providing a flux return for said permanent magnet poles; and a plurality of field coils, each disposed around a respective permanent magnet pole and having sides disposed in respective channels of said spring members; said field coils being connected in split series connection to provide a split series aiding field winding; said housing including: a cylindrical casing and first and second end bells cooperative therewith, each of said end bells having bearing means for rotational support of said armature; and a plurality of through bolts, each adapted for passage through a respective opening in corresponding ones of said permanent magnets for securing said end bells to said casing.

Claim 8

A DC motor comprising: a housing a plurality of permanent magnet poles disposed in said housing and each including: a precast permanent magnet having an arcuate pole face of predetermined surface configuration, an opposite surface of cylindrical configuration conforming to the confronting wall of said housing, and first and second side walls inwardly tapered toward and terminating at said pole face, said pole face and confronting armature defining a gap of smallest dimension at the center of said pole face and of increasing dimension toward the tips thereof; and an opening extending through the magnet in a direction parallel to the motor axis; a plurality of elongated spring members, each disposed between a pair of adjacent magnet poles and operative to maintain said poles in predetermined position within said housing, said spring members providing elongated channels between adjacent ones of said poles and extending parallel to the motor axis; an armature disposed within said poles and mounted on said housing for rotation with respect to said housing and said poles; said housing providing a flux return for said permanent magnet poles; and a plurality of field coils, each disposed around a respective permanent magnet pole and having sides disposed in respective channels of said spring members; said field coils being connected in split series connection to provide a split series aiding field winding; said housing including: a cylindrical casing and first and second end bells cooperative therewith, each of said end bells having bearing means for rotational support of said armature; and a plurality of through bolts, each adapted for passage through a respective opening in corresponding ones of said permanent magnets for securing said end bells to said casing.

Claim 9

A DC motor according to claim 6 further including a plurality of insulating strips, each disposed within a respective channel of a corresponding spring member and operative to compact the turns of the field coil disposed in said channel to provide efficient heat transfer to said housing.

Claim 10

A DC motor according to claim 6 wherein one of said end bells supports brush means in electrical cooperation with said armature; and wherein said through bolts secure said end bell with respect to said housing to provide intended alignment of said brush means with respect to said poles.

Claim 11

A DC motor according to claim 7 wherein one of said end bells includes a plurality of brushes supported for contact of the commutator of said armature; a junction box on said end bell within which electrical connection is made to said armature.

Claim 12

A DC motor comprising: a housing; a plurality of permanent magnet poles disposed in said housing; a plurality of elongated spring members having inwardly extending end portions, each spring member disposed between a pair of adjacent magnet poles and operative to maintain said poles in predetermined position within said housing, said spring members providing elongated channels between adjacent ones of said poles and extending parallel to the motor axis, said channels providing space within said housing for field coils; an armature disposed within said poles and mounted on said housing for rotation with respect to said housing and said poles; said housing providing a flux return path for said permanent magnet poles; and a plurality of field coils, each disposed around a respective permanent magnet pole and having sides disposed in respective channels of said spring members; said field coils being connected in split series connection to provide a split series aiding field winding; a plurality of insulating strips, each disposed within a respective channel of a corresponding spring member and operative to compact the turns of the field coil disposed in said channel to provide efficient heat transfer to said housing, said strips securely held in respective channels by said inwardly extending end portions.

Claim 13

A DC motor comprising: a housing; a plurality of permanent magnet poles disposed in said housing; a plurality of elongated spring members having inwardly extending end portions, each spring member disposed between a pair of adjacent magnet poles and operative to maintain said poles in predetermined position within said housing, said spring members providing elongated channels between adjacent ones of said poles and extending parallel to the motor axis, said channels providing space within said housing for field coils; an armature disposed within said poles and mounted on said housing for rotation with respect to said housing and said poles; said housing providing a flux return path for said permanent magnet poles; and a plurality of field coils, each disposed around a respective permanent magnet pole and having sides disposed in respective channels of said spring members; said field coils being connected in split series connection to provide a split series aiding field winding; a plurality of insulating strips, each disposed within a respective channel of a corresponding spring member and operative to compact the turns of the field coil disposed in said channel to provide efficient heat transfer to said housing, said strips securely held in respective channels by said inwardly extending end portions.