Abstract A method is disclosed for fluorinating functionalized polymeric materials which contain pendant ester, carboxylic acid, acid halide or acid anhydride groups. Non-fluorinated or partially fluorinated polymers containing such pendant groups are placed in a direct fluorination apparatus and a mixture of elemental fluorine and an inert gas is passed over the material using La-Mar fluorination techniques. The polymer backbone is perfluorinated while the pendant groups are maintained or converted to acid fluoride groups; in either case, the pendant noncarboxylic acid groups are easily convertible to such acid groups by hydrolysis. These fluorinated functionalized polymers are useful, per se, as ion exchange membranes, solid electrolytes, conductive films, etc., and, in addition, various reactants can be tacked onto such fluorinated polymers thereby making them useful in many other applications.
A process for producing a fluorinated polymer having functionalized pendant groups thereon, comprising: a. placing a polymer having a hydrocarbon backbone and having pendant ester, carboxylic acid, acid halide or acid anhydride groups into an enclosed fluorination reactor maintained at a temperature below the decomposition point of said polymer; b. flowing a mixture of fluorine gas and an inert gas through said reactor, said mixture having a low initial concentration of fluorine gas; c. increasing the concentration of fluorine gas in said mixture on a gradual basis until a high concentration of fluorine gas is reached; and, d. maintaining the flow of said mixture having a high concentration of fluorine gas through said reactor until said polymer is substantially fluorinated.
Claim 2
Dependent Claim
120 words
A process for producing a fluorinated polymer having functionalized pendant groups thereon, comprising: a. placing a polymer having a hydrocarbon backbone and having pendant ester, carboxylic acid, acid halide or acid anhydride groups into an enclosed fluorination reactor maintained at a temperature below the decomposition point of said polymer; b. flowing a mixture of fluorine gas and an inert gas through said reactor, said mixture having a low initial concentration of fluorine gas; c. increasing the concentration of fluorine gas in said mixture on a gradual basis until a high concentration of fluorine gas is reached; and, d. maintaining the flow of said mixture having a high concentration of fluorine gas through said reactor until said polymer is substantially fluorinated.
Claim 3
Dependent Claim
26 words
A process of claim 1 wherein the flow of said mixture containing a high concentration of fluorine gas is maintained until said polymer is substantially perfluorinated.
Claim 4
Dependent Claim
18 words
A process of claim 2 wherein said polymer is a polyalkyl ester of acrylic, methacrylic or ethacrylic acid.
Claim 5
Dependent Claim
15 words
A process of claim 2 wherein said polymer is a polyalkyl ester of acrylic acid.
Claim 6
Dependent Claim
15 words
A process of claim 2 wherein said polymer is a polyalkyl ester of methacrylic acid.
Claim 7
Dependent Claim
13 words
A process of claim 2 wherein said polymer contains pendant carboxylic acid groups.
Claim 8
Dependent Claim
14 words
A process of claim 6 wherein said polymer is a polymer of acrylic acid.
Claim 9
Dependent Claim
15 words
A process of claim 1 wherein said polymer is in the shape of a film.
Claim 10
Dependent Claim
12 words
A fluorinated functionalized film produced according to the process of claim 8.